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the jtag pins are in portb section. page 70

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The example resistors in the adjustable section are R1 always 3K
and R2, varies. You can double R1 and double R2 and get the
same output voltage.
So I will use an R1 of 6.8K
with a base resistor, and an adjustable of
base
(would be for 13.5-13.8 according to powerstream sla page) volts)
so let's do the math
for 13.65 float voltage.
6k( /(13.65/1.23) - 1 )
13.65 / 1.23 - 1 == 10.09756
6k / 10.09756 == 594.31
There is a 590 resistor in e24 or something. Let's do that.
That is base.
For lowest voltage of 1.2volts (single nicad charged by sun)
though nicads probably have memory issues, but they are cheap
so who cares... (I think nimh might be better?)
1.2 = 1.23( 6k/??? + 1)
So solve for R2 which is unknown
However my earlier math is wrong, since I need a 5900 resistor
13.65 / 1.23 - 1 == 10.09756
5900 / 10.09756 == 584.29
So still a 590 resistor... Close as we can get. Well,
there is a 583 on my chart, so
5900
583
Base is 583, 5900 is R1
Now what is the adjustable.
Solve for R2, and remember you need the difference
And can't go below reference...
R2 == 5900 / (1.3/1.23 - 1)
1.3/1.23 - 1 == 0.0569
5900 / 0.0569 == 103690
Quite a difference. We need to jump from 100K to 583.
So I would add a 100K and that should get me close to 1.4 volts.
Hopefully close enough. Done.

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\OT1/cmr/m/n/10.95 Sorting by cheap-est buck boost reg-u-la-tors, I've found a
mi-crel chip, MIC4680,
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\documentclass[11pt]{article}
%Gummi|065|=)
\usepackage{graphicx}
\usepackage{caption}
\title{\textbf{Solar Charger Project}}
\author{Steak Electronics}
\date{}
\begin{document}
\maketitle
\tableofcontents
\section{Overview}
Want to charge a lead battery from a solar panel, and run some load on the battery occasionally. Want to monitor the load, and the charge of the panel.
\section{Chip Hunting}
Sorting by cheapest buck boost regulators, I've found a micrel chip, MIC4680, which is a simple buck reg. It can be adjustable, so I will take advantage of that with another slide pot, and use it to charge different battery types. These regs are ~\$2. The next realistic option I see is around 5-6 which are the true buck/boost switching regs.
Not sure how I will handle overcurrent. Probably a fuse, or ptc. Too much current will blow the fuse. Don't do that.
Let's start building the board.
\subsection{Board considerations}
Input will be any number of solar cells, in series and or parallel. They will go to the vreg. The vreg will go to the battery, which in turn will have a load, of a micro (probably a nano on sleep mode). But actually, I might want a micro that can operate at up to 14 volts... So a nano might not work. Looks like there is a high voltage PIC and Atmega, but the Atmega is obsolete :/
So cheapest is the Pic16. Might try that. It can handle up to 15 volts, which should be safe, with the regulator offering a float voltage (but only a float voltage. Unfortunately, the AVR was up to 18v...)
Unfortunateyl the PIC is eprom (i.e. UV erasable) only or One time programmed OTP only. Ugh.
\end{document}

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\documentclass[11pt]{article}
%Gummi|065|=)
\usepackage{graphicx}
\usepackage{caption}
\title{\textbf{BatteryMonitorBoard}}
\author{Steak Electronics}
\date{}
\begin{document}
\maketitle
\tableofcontents
\section{Overview}
\section{Chip Hunting}
Need to find a chip for battery charging. Some sheets have been saved. I looked at TI primarily. Though considered one AD/LTC. BQ2954 is out of the question as its too complex in its application circuit. THe BQ2000 is a 8 pin DIP and seems like a good start. That will cover nicad/nimh, and lithium batteries.
Though the BQ2000 is a bit of a mess as well. Data sheet has a complex circuit. There is a simpler one here:
http://www.ti.com/lit/pdf/sluu007
and
https://electronics.stackexchange.com/questions/95970/how-to-use-battery-charge-controller-bq2002n
Regardless of the contents of that post, the fact is, the chip requires a lot of stuff.
https://www.st.com/content/ccc/resource/technical/document/datasheet/df/b9/e6/5b/ec/92/45/ed/CD00132951.pdf/files/CD00132951.pdf/jcr:content/translations/en.CD00132951.pdf
This chip: stc4054, is extremely simple. Limited to 1 lithium cell (so only 4.2 volts max) but application circuit is lean, and it has a shutdown pin, so you can turn off the charger. Price is the cheapest as well, at 1.50 for 1.
That looks hopeful. Why not multiple?
Need to remember to be careful of 4.1 lithium batteries. Most chargers are 4.2, and its easy to forget that there is a difference.
MCP73826 is another reasonable option. Slightly more complex, but not by much.
RT9526A is also simple. Let's start with the st chip.
Looks like the voltage on that pin should be between 1.2 and 2.4 in order to turn it off. Below 1.2 it is on, and monitoring current. Above 1.2 but below 2.4 it is off. above 2.4 it's putting 35ua into the battery. I think.
Also like the LTC1734, which is lithium / nicad. But expensive at 3-4 dollars. Don't see any lead acid battery chargers on digi that aren't being obsoleted. There's not one. I did see some on manufacturer's pages though. Just not here.
There is one microchip one (lead acid) based on a pic. App circuit is complex.
AN1015 is the app note.
So need a lead, and nicd charger still.
Tomorrow I'd like to look at maxim. I see this:
https://www.maximintegrated.com/en/products/power/battery-management/MAX1772.html
But the application circuit is too much for what I want to deal with.
Seems lead acid battery chargers are not as common as they must've been before.
Onsemi is only lithium batteries.
Mouser has only universal chargers, no lead. But universal includes lead.
let's check linear. LT1510 is an 8 pin simple device. Though it's nicad and lithium only. It says it can do lead in table, but not in datasheet.
lt1510 would work for nicad. data sheet figure 6 has a circuit for nicad.
What about lead?
lt1513 does the three main types: nicd,li-ion,lead
At a cost of \$10.
At digi, the bq2031 is the only lead battery chip (not multi type) that is in production. Not much choice. EDIT: actually that is not
recommended for new designs either.
http://www.eevblog.com/forum/beginners/mc34063-battery-charger/msg1378671/\#msg1378671
Here he uses a boost regulator to power a battery. Essentially just setting the voltage.
http://www.eevblog.com/forum/projects/switching-lead-acid-battery-charger-ic/msg806972/\#msg806972
Here is some better advice.
quote:
\begin{verbatim}
I'd recommend just float charging. It takes only a little longer
and is easier on the batteries. You will need to limit the initial
charge current to about 0.1 C (so 2 A for a 20 AH battery). The
easiest way to do this is a constant current/ constant voltage
power supply. Set the current limit to the desired charge current,
and the voltage to the float voltage (13.8 V adjusted for
temperature if needed). The voltage on the battery will slowly
increase over time until it reaches ~13.8 V, then the current will
slowly drop over time until it reaches nearly zero. At that point,
the battery is fully charged and you can either remove the charger
or just leave it on.
\end{verbatim}
Which is what I did with my solar battery charger, and it worked well. So I suppose there is no need for anything more than a vreg for lead batteries. This time I will go to the recommended 13.8 instead of what I had before (around 12) and I will do the same trickle charge method. Simple. Done.
May use 1512 instead. \$5 in 150 quantity. Hm...
\$10 in single.
That would cover lead, nicad.
Will need jumpers on R1 and R2 depending on what battery type. According to data sheet, li-ion the divider is a float voltage. In nicd, it is a top limit.
OK, i've decided:
\subsection{Part Selection Summary}
LT1512, and STC4054.
For starters, I will use stc as lithium and lt as nicad / lead.
this will avoid the worry of jumpers, and what not. Later I can be flexible.
Now onto other parts. I need some way to monitor the current, and of course a voltage tap.
Where to put current sense? I think before the battery.
I should put some jumpers in, so I can isolate everything though. I dont' want to mix circuits at the start. So isolate the charger from the op amp and sense, at first.
Let's go with the basic differential op amp in microchip an1332. I need a vreg supply (linear) at 15.5 volts, for the op amp, so it's above the lead battery voltage. Simplest two switchers I see are lm2577 or the mk3608. The mk is easier to use.
With that we have:
\begin{itemize}
\item Battery charger x 2
\item voltage monitor x 2
\item current monitor x 2
\item ethernet (using off the shelf enc modules for now, but maybe
on board later).
\item microcontroller (nano)
\item temperature monitor (something like max6675 looks nice. can put on board, without difficulty).
\item additional taps into adc, and some op amps and current shunts not populated to be used as extra current - voltage converters. At least two. Put on modular schematic.
\end{itemize}
I also want a general current and voltage monitor. I want
to be able to watch the load on a battery, and record that as well...
Perhaps that will be separate. I might want to grab some off the shelf
current / voltage monitoring stuff, or just throw a few op amps with breakouts on the board.
Let's build.
Keep all schematics modular!
\end{document}

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\contentsline {section}{\numberline {1}Overview}{1}
\contentsline {section}{\numberline {2}Chip Hunting}{1}
\contentsline {subsection}{\numberline {2.1}Board considerations}{1}

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\OT1/cmr/m/n/10.95 Sorting by cheap-est buck boost reg-u-la-tors, I've found a
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\documentclass[11pt]{article}
%Gummi|065|=)
\usepackage{graphicx}
\usepackage{caption}
\title{\textbf{Solar Charger Project}}
\author{Steak Electronics}
\date{}
\begin{document}
\maketitle
\tableofcontents
\section{Overview}
Want to charge a lead battery from a solar panel, and run some load on the battery occasionally. Want to monitor the load, and the charge of the panel.
\section{Chip Hunting}
Sorting by cheapest buck boost regulators, I've found a micrel chip, MIC4680, which is a simple buck reg. It can be adjustable, so I will take advantage of that with another slide pot, and use it to charge different battery types. These regs are ~\$2. The next realistic option I see is around 5-6 which are the true buck/boost switching regs.
Looking at the Mic4680, I want at least 10mA of current passing through to the device downstream, in order to be around 70\% efficient. Looking at the different graphs for output voltage: greatest efficiency is at 12V for low currents. As you lower output voltage, you need more current for equal efficiency. Good for my needs.
Not sure how I will handle overcurrent. Probably a fuse, or ptc. Too much current will blow the fuse. Don't do that.
Let's start building the board.
\subsection{Board considerations}
Input will be any number of solar cells, in series and or parallel. They will go to the vreg. The vreg will go to the battery, which in turn will have a load, of a micro (probably a nano on sleep mode). But actually, I might want a micro that can operate at up to 14 volts... So a nano might not work. Looks like there is a high voltage PIC and Atmega, but the Atmega is obsolete :/
So cheapest is the Pic16. Might try that. It can handle up to 15 volts, which should be safe, with the regulator offering a float voltage (but only a float voltage. Unfortunately, the AVR was up to 18v...)
Unfortunateyl the PIC is eprom (i.e. UV erasable) only or One time programmed OTP only. Ugh. There is another atmega, which is more expensive, but fully programmable. Let's run with that.
The atmega406, programs through JTAG on PortB. Page 70 for jtag pinouts. It is a LQFP so a board will be needed, but I don't enjoy breadboarding anyways, (microcontrollers).
So this chip has an internal regulator, and can run off a wide range of voltages. What is lowest current usage? The data sheet in page 225 mentions the following:
\begin{itemize}
\item Active 1.2mA
\item idle 270uA
\item ADC Noise Reduction 220 uA
\item Power-save 35uA
\item Power-down 20uA
\item Power-off 1.5uA
\end{itemize}
Based on this, I'm thinking we can only run code when necessary and hopefully get somewhere between the 35uA and the 1.2mA with sleep states.
\textbf{RECAP}
Solar to vreg to battery, to low power micro with built in vreg with breakouts for pins so I can think of some sensor to attach. Since I do surveillance work, I think a motion sensor would be a good start. We will want to have something switch on and off a low power motion sensor. https://www.futurlec.com/PIR\_Sensors.shtml has a low power pir (relatively cheap) sensor. 50uA. That might be someplace to start. Though I know that these sensors need an external light sensor, or software magic to avoid false alarms. Breakouts for Vcc, Gnd. Breakouts for all pins. Slide pot for vreg (to use other batteries). Fuse to limit current. Switch on shutdown of vreg, for manual shutdown of power.
\includegraphics[scale=0.5]{../pics/solarlogger_plan.jpg}
\captionof{figure}{Solar Logger outline. Self sufficient sensors}
\vspace{0.2in}
Note that I will also have the capability to log this with the battery station. Which I will do in house. I think that is enough. I don't want to worry too much about the PIR. Anything else I'm forgetting...?
The connectors I used on the battery station that had a perfect fit for my standard two pin blue screw terminals was the following:
\begin{verbatim}
Connectors_Molex:Molex_MiniFit-JR-5556-02A_2x01x4.20mm_Straight
\end{verbatim}
I will want to use that again for a few places.
\end{document}

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\documentclass[11pt]{article}
%Gummi|065|=)
\usepackage{graphicx}
\usepackage{caption}
\title{\textbf{Solar Charger Project}}
\author{Steak Electronics}
\date{}
\begin{document}
\maketitle
\tableofcontents
\section{Overview}
Want to charge a lead battery from a solar panel, and run some load on the battery occasionally. Want to monitor the load, and the charge of the panel.
\section{Chip Hunting}
Sorting by cheapest buck boost regulators, I've found a micrel chip, MIC4680, which is a simple buck reg. It can be adjustable, so I will take advantage of that with another slide pot, and use it to charge different battery types. These regs are ~\$2. The next realistic option I see is around 5-6 which are the true buck/boost switching regs.
Not sure how I will handle overcurrent. Probably a fuse, or ptc. Too much current will blow the fuse. Don't do that.
Let's start building the board.
\subsection{Board considerations}
Input will be any number of solar cells, in series and or parallel. They will go to the vreg. The vreg will go to the battery, which in turn will have a load, of a micro (probably a nano on sleep mode). But actually, I might want a micro that can operate at up to 14 volts... So a nano might not work. Looks like there is a high voltage PIC and Atmega, but the Atmega is obsolete :/
So cheapest is the Pic16. Might try that. It can handle up to 15 volts, which should be safe, with the regulator offering a float voltage (but only a float voltage. Unfortunately, the AVR was up to 18v...)
Unfortunateyl the PIC is eprom (i.e. UV erasable) only or One time programmed OTP only. Ugh.
\end{document}

+ 3
- 0
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\contentsline {section}{\numberline {1}Overview}{1}
\contentsline {section}{\numberline {2}Chip Hunting}{1}
\contentsline {subsection}{\numberline {2.1}Board considerations}{2}

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4250 2450 4150 2450
Connection ~ 4250 2450
Connection ~ 3950 2450
Wire Wire Line
3950 2450 3850 2450
Connection ~ 4050 2450
Wire Wire Line
4050 2450 3950 2450
Connection ~ 4150 2450
Wire Wire Line
4150 2450 4050 2450
$Comp
L conn:CONN_01X05 P3
U 1 1 5CC80DB7
P 7250 3650
F 0 "P3" V 7122 3928 50 0000 L CNN
F 1 "GND_BRKOUT1inch" V 7213 3928 50 0000 L CNN
F 2 "Pin_Headers:Pin_Header_Straight_1x05" H 7250 3650 50 0001 C CNN
F 3 "" H 7250 3650 50 0000 C CNN
1 7250 3650
0 1 1 0
$EndComp
Connection ~ 7050 3450
Wire Wire Line
7050 3450 7150 3450
Connection ~ 7150 3450
Wire Wire Line
7150 3450 7250 3450
Connection ~ 7250 3450
Wire Wire Line
7250 3450 7350 3450
Connection ~ 7350 3450
Wire Wire Line
7350 3450 7450 3450
$Comp
L device:Fuse F1
U 1 1 5CC81708
P 7800 2800
F 0 "F1" V 7603 2800 50 0000 C CNN
F 1 "Fuse" V 7694 2800 50 0000 C CNN
F 2 "Fuse_Holders_and_Fuses:Fuseholder5x20_horiz_SemiClosed_Casing10x25mm" V 7730 2800 50 0001 C CNN
F 3 "" H 7800 2800 50 0000 C CNN
1 7800 2800
0 1 1 0
$EndComp
Text Notes 5450 2150 0 50 ~ 0
I should add in some reverse \nvoltage protection (PMOSfet)
$Comp
L conn:CONN_01X04 P4
U 1 1 5CC824DA
P 7700 3250
F 0 "P4" V 7665 3012 50 0000 R CNN
F 1 "GNDScrwTerminal" V 7574 3012 50 0000 R CNN
F 2 "Connectors_Molex:Molex_MiniFit-JR-5556-08A_2x04x4.20mm_Straight" H 7700 3250 50 0001 C CNN
F 3 "" H 7700 3250 50 0000 C CNN
1 7700 3250
0 -1 -1 0
$EndComp
$Comp
L conn:CONN_01X04 P1
U 1 1 5CC825E0
P 3500 2250
F 0 "P1" V 3450 2600 50 0000 R CNN
F 1 "BAT_ScrwTerminal" V 3350 3050 50 0000 R CNN
F 2 "Connectors_Molex:Molex_MiniFit-JR-5556-08A_2x04x4.20mm_Straight" H 3500 2250 50 0001 C CNN
F 3 "" H 3500 2250 50 0000 C CNN
1 3500 2250
0 -1 -1 0
$EndComp
Wire Wire Line
3350 2450 3450 2450
Connection ~ 3850 2450
Connection ~ 3450 2450
Wire Wire Line
3450 2450 3550 2450
Connection ~ 3550 2450
Wire Wire Line
3550 2450 3650 2450
Connection ~ 3650 2450
Wire Wire Line
3650 2450 3850 2450
Wire Wire Line
7450 3450 7550 3450
Connection ~ 7450 3450
Connection ~ 7550 3450
Wire Wire Line
7550 3450 7650 3450
Connection ~ 7650 3450
Wire Wire Line
7650 3450 7750 3450
Connection ~ 7750 3450
Wire Wire Line
7750 3450 7850 3450
$EndSCHEMATC

+ 345
- 0
HomeSolarDataLogger_Two/pcb/MIC4680_VREG.sch View File

@ -0,0 +1,345 @@
EESchema Schematic File Version 4
EELAYER 26 0
EELAYER END
$Descr A4 11693 8268
encoding utf-8
Sheet 2 2
Title ""
Date ""
Rev ""
Comp ""
Comment1 ""
Comment2 ""
Comment3 ""
Comment4 ""
$EndDescr
$Comp
L regul:MIC4690 U2
U 1 1 5CC7C5FB
P 5400 2950
F 0 "U2" H 5400 3365 50 0000 C CNN
F 1 "MIC4690" H 5400 3274 50 0000 C CNN
F 2 "" H 5400 2950 50 0001 C CNN
F 3 "" H 5400 2950 50 0000 C CNN
1 5400 2950
1 0 0 -1
$EndComp
$Comp
L power:GND #PWR0101
U 1 1 5CC7C7C7
P 5250 3450
F 0 "#PWR0101" H 5250 3200 50 0001 C CNN
F 1 "GND" H 5255 3277 50 0000 C CNN
F 2 "" H 5250 3450 50 0000 C CNN
F 3 "" H 5250 3450 50 0000 C CNN
1 5250 3450
1 0 0 -1
$EndComp
$Comp
L device:C_Small C1
U 1 1 5CC7C891
P 4550 2900
F 0 "C1" H 4642 2946 50 0000 L CNN
F 1 "15uf" H 4642 2855 50 0000 L CNN
F 2 "Capacitors_THT:C_Radial_D8_L13_P3.8" H 4642 2809 50 0001 L CNN
F 3 "" H 4550 2900 50 0000 C CNN
1 4550 2900
1 0 0 -1
$EndComp
Wire Wire Line
6050 2800 6050 3150
$Comp
L device:D_Schottky D1
U 1 1 5CC7CC1D
P 6050 3300
F 0 "D1" V 6004 3379 50 0000 L CNN
F 1 "SS26" V 6095 3379 50 0000 L CNN
F 2 "" H 6050 3300 50 0001 C CNN
F 3 "" H 6050 3300 50 0000 C CNN
1 6050 3300
0 1 1 0
$EndComp
Connection ~ 5250 3450
Wire Wire Line
5250 3450 5350 3450
Wire Wire Line
5550 3400 5550 3450
Connection ~ 5550 3450
Wire Wire Line
5550 3450 6050 3450
Wire Wire Line
5450 3400 5450 3450
Connection ~ 5450 3450
Wire Wire Line
5450 3450 5550 3450
Wire Wire Line
5350 3400 5350 3450
Connection ~ 5350 3450
Wire Wire Line
5350 3450 5450 3450
Wire Wire Line
5250 3400 5250 3450
$Comp
L pspice:INDUCTOR L1
U 1 1 5CC7D12F
P 6400 2800
F 0 "L1" H 6400 3015 50 0000 C CNN
F 1 "68uH" H 6400 2924 50 0000 C CNN
F 2 "" H 6400 2800 50 0001 C CNN
F 3 "" H 6400 2800 50 0000 C CNN
1 6400 2800
1 0 0 -1
$EndComp
Wire Wire Line
6150 2800 6050 2800
Connection ~ 6150 2800
Wire Wire Line
6650 2800 6700 2800
$Comp
L device:C_Small C2
U 1 1 5CC7D6A0
P 7050 2900
F 0 "C2" H 7142 2946 50 0000 L CNN
F 1 "220uf" H 7142 2855 50 0000 L CNN
F 2 "Capacitors_THT:C_Radial_D8_L13_P3.8" H 7050 2900 50 0001 C CNN
F 3 "" H 7050 2900 50 0000 C CNN
1 7050 2900
1 0 0 -1
$EndComp
Wire Wire Line
7050 3000 7050 3450
Connection ~ 6050 3450
Wire Wire Line
4550 3450 4550 3000
Wire Wire Line
4550 3450 5250 3450
Wire Wire Line
4550 2800 4650 2800
Wire Wire Line
4650 3100 4350 3100
$Comp
L switches:SW_Push_SPDT SW1
U 1 1 5CC7E078
P 4150 3100
F 0 "SW1" H 4800 3350 50 0000 C CNN
F 1 "SW_SPDT" H 4700 3200 50 0000 C CNN
F 2 "" H 4150 3100 50 0001 C CNN
F 3 "" H 4150 3100 50 0000 C CNN
1 4150 3100
-1 0 0 1
$EndComp
$Comp
L device:R R2
U 1 1 5CC7E1A3
P 3950 3350
F 0 "R2" H 4020 3396 50 0000 L CNN
F 1 "1K" H 4020 3305 50 0000 L CNN
F 2 "Capacitors_SMD:C_0805_HandSoldering" V 3880 3350 50 0001 C CNN
F 3 "" H 3950 3350 50 0000 C CNN
1 3950 3350
1 0 0 -1
$EndComp
$Comp
L power:GND #PWR0102
U 1 1 5CC7E251
P 3950 3500
F 0 "#PWR0102" H 3950 3250 50 0001 C CNN
F 1 "GND" H 3955 3327 50 0000 C CNN
F 2 "" H 3950 3500 50 0000 C CNN
F 3 "" H 3950 3500 50 0000 C CNN
1 3950 3500
1 0 0 -1
$EndComp
$Comp
L device:R R1
U 1 1 5CC7E382
P 3700 2850
F 0 "R1" H 3770 2896 50 0000 L CNN
F 1 "1K" H 3770 2805 50 0000 L CNN
F 2 "Capacitors_SMD:C_0805_HandSoldering" V 3630 2850 50 0001 C CNN
F 3 "" H 3700 2850 50 0000 C CNN
1 3700 2850
1 0 0 -1
$EndComp
Wire Wire Line
3950 3000 3700 3000
Text Label 4550 2800 0 50 ~ 0
Vin
Text Label 3700 2700 0 50 ~ 0
Vin
$Comp
L device:R R4
U 1 1 5CC7EECB
P 6700 2950
F 0 "R4" H 6770 2996 50 0000 L CNN
F 1 "5900" H 6770 2905 50 0000 L CNN
F 2 "Capacitors_SMD:C_0805_HandSoldering" V 6630 2950 50 0001 C CNN
F 3 "" H 6700 2950 50 0000 C CNN
1 6700 2950
1 0 0 -1
$EndComp
Connection ~ 6700 2800
Wire Wire Line
6700 2800 7050 2800
Wire Wire Line
6700 3150 6700 3100
Wire Wire Line
6700 3100 6150 3100
Connection ~ 6700 3100
$Comp
L device:POT RV1
U 1 1 5CC7F60F
P 6400 4200
F 0 "RV1" H 6330 4246 50 0000 R CNN
F 1 "100K" H 6330 4155 50 0000 R CNN
F 2 "" H 6400 4200 50 0001 C CNN
F 3 "" H 6400 4200 50 0000 C CNN
1 6400 4200
1 0 0 -1
$EndComp
$Comp
L device:R R3
U 1 1 5CC7FB5A
P 6400 3900
F 0 "R3" H 6470 3946 50 0000 L CNN
F 1 "583" H 6470 3855 50 0000 L CNN
F 2 "Capacitors_SMD:C_0805_HandSoldering" V 6330 3900 50 0001 C CNN
F 3 "" H 6400 3900 50 0000 C CNN
1 6400 3900
1 0 0 -1
$EndComp
Text Label 6700 3150 0 50 ~ 0
VDIV+
Text Label 6700 3450 0 50 ~ 0
VDIV-
Text Label 6400 3750 0 50 ~ 0
VDIV+
Text Label 6400 4350 0 50 ~ 0
VDIV-
Wire Wire Line
7050 2800 7650 2800
Wire Wire Line
6050 3450 7050 3450
Connection ~ 7050 2800
$Comp
L power:VCC #PWR0103
U 1 1 5CC801A5
P 7950 2800
F 0 "#PWR0103" H 7950 2650 50 0001 C CNN
F 1 "VCC" H 7967 2973 50 0000 C CNN
F 2 "" H 7950 2800 50 0000 C CNN
F 3 "" H 7950 2800 50 0000 C CNN
1 7950 2800
1 0 0 -1
$EndComp
Wire Wire Line
4550 2800 4250 2800
Wire Wire Line
4250 2800 4250 2450
Connection ~ 4550 2800
$Comp
L conn:CONN_01X05 P2
U 1 1 5CC806DA
P 4050 2250
F 0 "P2" V 4015 1962 50 0000 R CNN
F 1 "SolarV+InBreakout1inch" V 3924 1962 50 0000 R CNN
F 2 "Pin_Headers:Pin_Header_Straight_1x05" H 4050 2250 50 0001 C CNN
F 3 "" H 4050 2250 50 0000 C CNN
1 4050 2250
0 -1 -1 0
$EndComp
Wire Wire Line
4250 2450 4150 2450
Connection ~ 4250 2450
Connection ~ 3950 2450
Wire Wire Line
3950 2450 3850 2450
Connection ~ 4050 2450
Wire Wire Line
4050 2450 3950 2450
Connection ~ 4150 2450
Wire Wire Line
4150 2450 4050 2450
$Comp
L conn:CONN_01X05 P3
U 1 1 5CC80DB7
P 7250 3650
F 0 "P3" V 7122 3928 50 0000 L CNN
F 1 "GND_BRKOUT1inch" V 7213 3928 50 0000 L CNN
F 2 "Pin_Headers:Pin_Header_Straight_1x05" H 7250 3650 50 0001 C CNN
F 3 "" H 7250 3650 50 0000 C CNN
1 7250 3650
0 1 1 0
$EndComp
Connection ~ 7050 3450
Wire Wire Line
7050 3450 7150 3450
Connection ~ 7150 3450
Wire Wire Line
7150 3450 7250 3450
Connection ~ 7250 3450
Wire Wire Line
7250 3450 7350 3450
Connection ~ 7350 3450
Wire Wire Line
7350 3450 7450 3450
$Comp
L device:Fuse F1
U 1 1 5CC81708
P 7800 2800
F 0 "F1" V 7603 2800 50 0000 C CNN
F 1 "Fuse" V 7694 2800 50 0000 C CNN
F 2 "Fuse_Holders_and_Fuses:Fuseholder5x20_horiz_SemiClosed_Casing10x25mm" V 7730 2800 50 0001 C CNN
F 3 "" H 7800 2800 50 0000 C CNN
1 7800 2800
0 1 1 0
$EndComp
Text Notes 5450 2150 0 50 ~ 0
I should add in some reverse \nvoltage protection (PMOSfet)
$Comp
L conn:CONN_01X04 P4
U 1 1 5CC824DA
P 7700 3250
F 0 "P4" V 7665 3012 50 0000 R CNN
F 1 "GNDScrwTerminal" V 7574 3012 50 0000 R CNN
F 2 "Connectors_Molex:Molex_MiniFit-JR-5556-08A_2x04x4.20mm_Straight" H 7700 3250 50 0001 C CNN
F 3 "" H 7700 3250 50 0000 C CNN
1 7700 3250
0 -1 -1 0
$EndComp
$Comp
L conn:CONN_01X04 P1
U 1 1 5CC825E0
P 3500 2250
F 0 "P1" V 3450 2600 50 0000 R CNN
F 1 "BAT_ScrwTerminal" V 3350 3050 50 0000 R CNN
F 2 "Connectors_Molex:Molex_MiniFit-JR-5556-08A_2x04x4.20mm_Straight" H 3500 2250 50 0001 C CNN
F 3 "" H 3500 2250 50 0000 C CNN
1 3500 2250
0 -1 -1 0
$EndComp
Wire Wire Line
3350 2450 3450 2450
Connection ~ 3850 2450
Connection ~ 3450 2450
Wire Wire Line
3450 2450 3550 2450
Connection ~ 3550 2450
Wire Wire Line
3550 2450 3650 2450
Connection ~ 3650 2450
Wire Wire Line
3650 2450 3850 2450
Wire Wire Line
7450 3450 7550 3450
Connection ~ 7450 3450
Connection ~ 7550 3450
Wire Wire Line
7550 3450 7650 3450
Connection ~ 7650 3450
Wire Wire Line
7650 3450 7750 3450
Connection ~ 7750 3450
Wire Wire Line
7750 3450 7850 3450
$EndSCHEMATC

+ 303
- 0
HomeSolarDataLogger_Two/pcb/homesolar2-cache.lib View File

@ -0,0 +1,303 @@
EESchema-LIBRARY Version 2.4
#encoding utf-8
#
# MCU_Microchip_ATmega:ATmega406-1AA
#
DEF MCU_Microchip_ATmega:ATmega406-1AA U 0 20 Y Y 1 F N
F0 "U" -500 1750 50 H V L BNN
F1 "MCU_Microchip_ATmega:ATmega406-1AA" 100 -1750 50 H V L TNN
F2 "Package_QFP:LQFP-48_7x7mm_P0.5mm" 0 0 50 H I C CIN
F3 "" 0 0 50 H I C CNN
$FPLIST
LQFP*7x7mm*P0.5mm*
$ENDFPLIST
DRAW
S -500 1700 500 -1700 1 1 10 f
X SGND 1 -100 -1800 100 U 50 50 1 1 W
X PA5 10 -600 -1400 100 R 50 50 1 1 T
X PA6 11 -600 -1500 100 R 50 50 1 1 T
X PA7 12 -600 -1600 100 R 50 50 1 1 T
X ~RESET 13 -600 1100 100 R 50 50 1 1 I
X XTAL1 14 -600 900 100 R 50 50 1 1 I
X XTAL2 15 -600 700 100 R 50 50 1 1 O
X GND 16 0 -1800 100 U 50 50 1 1 P N
X PB0 17 -600 0 100 R 50 50 1 1 T
X PB1 18 -600 -100 100 R 50 50 1 1 T
X PB2 19 -600 -200 100 R 50 50 1 1 T
X PA0 2 -600 -900 100 R 50 50 1 1 T
X PB3 20 -600 -300 100 R 50 50 1 1 T
X PB4 21 -600 -400 100 R 50 50 1 1 T
X PB5 22 -600 -500 100 R 50 50 1 1 T
X SCL 23 -600 1400 100 R 50 50 1 1 I
X SDA 24 -600 1300 100 R 50 50 1 1 B
X PB6 25 -600 -600 100 R 50 50 1 1 T
X PB7 26 -600 -700 100 R 50 50 1 1 T
X PD0 27 -600 500 100 R 50 50 1 1 T
X PD1 28 -600 400 100 R 50 50 1 1 T
X GND 29 0 -1800 100 U 50 50 1 1 P N
X PA1 3 -600 -1000 100 R 50 50 1 1 T
X PC0 30 -600 200 100 R 50 50 1 1 C
X BATT 31 -600 1600 100 R 50 50 1 1 I
X OPC 32 600 1500 100 L 50 50 1 1 O
X OC 33 600 1600 100 L 50 50 1 1 O
X VFET 34 100 1800 100 D 50 50 1 1 W
X OD 35 600 1400 100 L 50 50 1 1 O
X PVT 36 600 1200 100 L 50 50 1 1 I
X GND 37 0 -1800 100 U 50 50 1 1 P N
X PV4 38 600 1000 100 L 50 50 1 1 I
X PV3 39 600 800 100 L 50 50 1 1 I
X PA2 4 -600 -1100 100 R 50 50 1 1 T
X PV2 40 600 600 100 L 50 50 1 1 I
X PV1 41 600 400 100 L 50 50 1 1 I
X NV 42 600 200 100 L 50 50 1 1 I
X VREF 43 600 -1200 100 L 50 50 1 1 P
X VREFGND 44 600 -1400 100 L 50 50 1 1 P
X PPI 45 600 -200 100 L 50 50 1 1 I
X PI 46 600 -400 100 L 50 50 1 1 I
X NI 47 600 -700 100 L 50 50 1 1 I
X NNI 48 600 -900 100 L 50 50 1 1 I
X PA3 5 -600 -1200 100 R 50 50 1 1 T
X VREG 6 600 -1600 100 L 50 50 1 1 w
X VCC 7 0 1800 100 D 50 50 1 1 W
X GND 8 0 -1800 100 U 50 50 1 1 W
X PA4 9 -600 -1300 100 R 50 50 1 1 T
ENDDRAW
ENDDEF
#
# conn:CONN_01X04
#
DEF conn:CONN_01X04 P 0 40 Y N 1 F N
F0 "P" 0 250 50 H V C CNN
F1 "conn:CONN_01X04" 100 0 50 V V C CNN
F2 "" 0 0 50 H V C CNN
F3 "" 0 0 50 H V C CNN
$FPLIST
Pin_Header_Straight_1X04
Pin_Header_Angled_1X04
Socket_Strip_Straight_1X04
Socket_Strip_Angled_1X04
$ENDFPLIST
DRAW
S -50 -145 10 -155 0 1 0 N
S -50 -45 10 -55 0 1 0 N
S -50 55 10 45 0 1 0 N
S -50 155 10 145 0 1 0 N
S -50 200 50 -200 0 1 0 N
X P1 1 -200 150 150 R 50 50 1 1 P
X P2 2 -200 50 150 R 50 50 1 1 P
X P3 3 -200 -50 150 R 50 50 1 1 P
X P4 4 -200 -150 150 R 50 50 1 1 P
ENDDRAW
ENDDEF
#
# conn:CONN_01X05
#
DEF conn:CONN_01X05 P 0 40 Y N 1 F N
F0 "P" 0 300 50 H V C CNN
F1 "conn:CONN_01X05" 100 0 50 V V C CNN
F2 "" 0 0 50 H V C CNN
F3 "" 0 0 50 H V C CNN
$FPLIST
Pin_Header_Straight_1X05
Pin_Header_Angled_1X05
Socket_Strip_Straight_1X05
Socket_Strip_Angled_1X05
$ENDFPLIST
DRAW
S -50 -195 10 -205 0 1 0 N
S -50 -95 10 -105 0 1 0 N
S -50 5 10 -5 0 1 0 N
S -50 105 10 95 0 1 0 N
S -50 205 10 195 0 1 0 N
S -50 250 50 -250 0 1 0 N
X P1 1 -200 200 150 R 50 50 1 1 P
X P2 2 -200 100 150 R 50 50 1 1 P
X P3 3 -200 0 150 R 50 50 1 1 P
X P4 4 -200 -100 150 R 50 50 1 1 P
X P5 5 -200 -200 150 R 50 50 1 1 P
ENDDRAW
ENDDEF
#
# device:C_Small
#
DEF device:C_Small C 0 10 N N 1 F N
F0 "C" 10 70 50 H V L CNN
F1 "device:C_Small" 10 -80 50 H V L CNN
F2 "" 0 0 50 H V C CNN
F3 "" 0 0 50 H V C CNN
$FPLIST
C?
C_????_*
C_????
SMD*_c
Capacitor*
$ENDFPLIST
DRAW
P 2 0 1 13 -60 -20 60 -20 N
P 2 0 1 12 -60 20 60 20 N
X ~ 1 0 100 80 D 50 50 1 1 P
X ~ 2 0 -100 80 U 50 50 1 1 P
ENDDRAW
ENDDEF
#
# device:D_Schottky
#
DEF device:D_Schottky D 0 40 N N 1 F N
F0 "D" 0 100 50 H V C CNN
F1 "device:D_Schottky" 0 -100 50 H V C CNN
F2 "" 0 0 50 H V C CNN
F3 "" 0 0 50 H V C CNN
$FPLIST
Diode_*
D-*
*SingleDiode
*_Diode_*
*SingleDiode*
D_*
$ENDFPLIST
DRAW
P 2 0 1 0 50 0 -50 0 N
P 4 0 1 8 50 50 50 -50 -50 0 50 50 N
P 6 0 1 8 -75 25 -75 50 -50 50 -50 -50 -25 -50 -25 -25 N
X K 1 -150 0 100 R 50 50 1 1 P
X A 2 150 0 100 L 50 50 1 1 P
ENDDRAW
ENDDEF
#
# device:Fuse
#
DEF device:Fuse F 0 0 N Y 1 F N
F0 "F" 80 0 50 V V C CNN
F1 "device:Fuse" -75 0 50 V V C CNN
F2 "" -70 0 50 V V C CNN
F3 "" 0 0 50 H V C CNN
$FPLIST
*Fuse*
$ENDFPLIST
DRAW
S -30 -100 30 100 0 1 10 N
P 2 0 1 0 0 100 0 -100 N
X ~ 1 0 150 50 D 50 50 1 1 P
X ~ 2 0 -150 50 U 50 50 1 1 P
ENDDRAW
ENDDEF
#
# device:POT
#
DEF device:POT RV 0 40 N N 1 F N
F0 "RV" -175 0 50 V V C CNN
F1 "device:POT" -100 0 50 V V C CNN
F2 "" 0 0 50 H V C CNN
F3 "" 0 0 50 H V C CNN
DRAW
S 40 100 -40 -100 0 1 10 N
P 2 0 1 0 100 0 60 0 N
P 3 0 1 0 45 0 90 20 90 -20 F
X 1 1 0 150 50 D 50 50 1 1 P
X 2 2 150 0 50 L 50 50 1 1 P
X 3 3 0 -150 50 U 50 50 1 1 P
ENDDRAW
ENDDEF
#
# device:R
#
DEF device:R R 0 0 N Y 1 F N
F0 "R" 80 0 50 V V C CNN
F1 "device:R" 0 0 50 V V C CNN
F2 "" -70 0 50 V V C CNN
F3 "" 0 0 50 H V C CNN
$FPLIST
R_*
Resistor_*
$ENDFPLIST
DRAW
S -40 -100 40 100 0 1 10 N
X ~ 1 0 150 50 D 50 50 1 1 P
X ~ 2 0 -150 50 U 50 50 1 1 P
ENDDRAW
ENDDEF
#
# power:GND
#
DEF power:GND #PWR 0 0 Y Y 1 F P
F0 "#PWR" 0 -250 50 H I C CNN
F1 "power:GND" 0 -150 50 H V C CNN
F2 "" 0 0 50 H V C CNN
F3 "" 0 0 50 H V C CNN
DRAW
P 6 0 1 0 0 0 0 -50 50 -50 0 -100 -50 -50 0 -50 N
X GND 1 0 0 0 D 50 50 1 1 W N
ENDDRAW
ENDDEF
#
# power:VCC
#
DEF power:VCC #PWR 0 0 Y Y 1 F P
F0 "#PWR" 0 -150 50 H I C CNN
F1 "power:VCC" 0 150 50 H V C CNN
F2 "" 0 0 50 H V C CNN
F3 "" 0 0 50 H V C CNN
DRAW
C 0 75 25 0 1 0 N
P 2 0 1 0 0 0 0 50 N
X VCC 1 0 0 0 U 50 50 1 1 W N
ENDDRAW
ENDDEF
#
# pspice:INDUCTOR
#
DEF pspice:INDUCTOR L 0 0 N Y 1 F N
F0 "L" 0 100 50 H V C CNN
F1 "pspice:INDUCTOR" 0 -50 50 H V C CNN
F2 "" 0 0 50 H V C CNN
F3 "" 0 0 50 H V C CNN
DRAW
A -150 0 50 1 1799 0 1 0 N -100 0 -200 0
A -50 0 50 1 1799 0 1 0 N 0 0 -100 0
A 50 0 50 1 1799 0 1 0 N 100 0 0 0
A 150 0 50 1 1799 0 1 0 N 200 0 100 0
X 1 1 -250 0 50 R 30 30 1 1 I
X 2 2 250 0 50 L 30 30 1 1 I
ENDDRAW
ENDDEF
#
# regul:MIC4690
#
DEF regul:MIC4690 U 0 40 Y Y 1 F N
F0 "U" 0 300 50 H V C CNN
F1 "regul:MIC4690" 250 -300 50 H V L CNN
F2 "" 0 0 50 H V C CNN
F3 "" 0 0 50 H V C CNN
DRAW
S -450 250 450 -250 0 1 0 N
X ShDn 1 -750 -150 300 R 50 50 1 1 I
X VIN 2 -750 150 300 R 50 50 1 1 I
X Sw 3 750 150 300 L 50 50 1 1 O
X Fb 4 750 -150 300 L 50 50 1 1 I
X GND 5 -150 -450 200 U 50 50 1 1 I
X GND 6 -50 -450 200 U 50 50 1 1 I
X GND 7 50 -450 200 U 50 50 1 1 I
X GND 8 150 -450 200 U 50 50 1 1 I
ENDDRAW
ENDDEF
#
# switches:SW_Push_SPDT
#
DEF switches:SW_Push_SPDT SW 0 0 Y N 1 F N
F0 "SW" 0 170 50 H V C CNN
F1 "switches:SW_Push_SPDT" 0 -200 50 H V C CNN
F2 "" 0 0 50 H V C CNN
F3 "" 0 0 50 H V C CNN
DRAW
C -80 0 20 0 0 0 N
C 80 -100 20 0 0 0 N
C 80 100 20 0 1 0 N
P 2 0 0 0 0 40 0 120 N
P 2 0 1 0 -60 10 100 80 N
X A 1 200 100 100 L 50 50 1 1 P
X B 2 -200 0 100 R 50 50 1 1 P
X C 3 200 -100 100 L 50 50 1 1 P
ENDDRAW
ENDDEF
#
#End Library

+ 35
- 0
HomeSolarDataLogger_Two/pcb/homesolar2.bak View File

@ -0,0 +1,35 @@
EESchema Schematic File Version 4
EELAYER 26 0
EELAYER END
$Descr USLetter 11000 8500
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<h1 class="title topictitle1">AVR JTAG Pinout</h1>
<div class="body"><p class="p">When designing an application PCB, which includes an Atmel AVR with the
JTAG interface, it is recommended to use the pinout as shown in the figure below. Both
100-mil and 50-mil variants of this pinout are supported, depending on the cabling and
adapters included with the particular kit.</p>
<div class="fig fignone" id="GUID-27BF3A3E-B61E-485F-8816-EBB7F5642827__ATMELICE.JTAG_HEADER_PINOUT"><span class="figcap">Figure 1. AVR JTAG Header Pinout</span><br/><img class="image" src="GUID-E82E83BA-49F0-4C7D-8368-651F988A95BE-low.png" width="151"/><br/></div>
<div class="tablenoborder"><table cellpadding="4" cellspacing="0" summary="" id="GUID-27BF3A3E-B61E-485F-8816-EBB7F5642827__GUID-441A0C5B-9737-4AD2-BBE8-BC6F639D9BCD" class="table" frame="border" border="1" rules="all"><caption><span class="tablecap">Table 1. AVR JTAG Pin Description</span></caption><thead class="thead" align="left"><tr class="row"><th class="entry" align="center" valign="top" width="10%" id="d2659e25">Name</th>
<th class="entry" align="center" valign="top" width="10%" id="d2659e27">Pin</th>
<th class="entry" align="center" valign="top" width="80%" id="d2659e29">Description</th>
</tr>
</thead>
<tbody class="tbody"><tr class="row"><td class="entry" align="left" valign="top" width="10%" headers="d2659e25 ">TCK</td>
<td class="entry" align="left" valign="top" width="10%" headers="d2659e27 ">1</td>
<td class="entry" align="left" valign="top" width="80%" headers="d2659e29 ">Test Clock (clock signal from the <span class="ph">Atmel-ICE</span> into the target device).</td>
</tr>
<tr class="row"><td class="entry" align="left" valign="top" width="10%" headers="d2659e25 ">TMS</td>
<td class="entry" align="left" valign="top" width="10%" headers="d2659e27 ">5</td>
<td class="entry" align="left" valign="top" width="80%" headers="d2659e29 ">Test Mode Select (control signal from the <span class="ph">Atmel-ICE</span> into the target device).</td>
</tr>
<tr class="row"><td class="entry" align="left" valign="top" width="10%" headers="d2659e25 ">TDI</td>
<td class="entry" align="left" valign="top" width="10%" headers="d2659e27 ">9</td>
<td class="entry" align="left" valign="top" width="80%" headers="d2659e29 ">Test Data In (data transmitted from the <span class="ph">Atmel-ICE</span> into the target device).</td>
</tr>
<tr class="row"><td class="entry" align="left" valign="top" width="10%" headers="d2659e25 ">TDO</td>
<td class="entry" align="left" valign="top" width="10%" headers="d2659e27 ">3</td>
<td class="entry" align="left" valign="top" width="80%" headers="d2659e29 ">Test Data Out (data transmitted from the target device into
the <span class="ph">Atmel-ICE</span>).</td>
</tr>
<tr class="row"><td class="entry" align="left" valign="top" width="10%" headers="d2659e25 ">nTRST</td>
<td class="entry" align="left" valign="top" width="10%" headers="d2659e27 ">8</td>
<td class="entry" align="left" valign="top" width="80%" headers="d2659e29 ">Test Reset (optional, only on some AVR devices). Used to
reset the JTAG TAP controller.</td>
</tr>
<tr class="row"><td class="entry" align="left" valign="top" width="10%" headers="d2659e25 ">nSRST</td>
<td class="entry" align="left" valign="top" width="10%" headers="d2659e27 ">6</td>
<td class="entry" align="left" valign="top" width="80%" headers="d2659e29 ">Reset (optional). Used to reset the target device.
Connecting this pin is recommended since it allows the <span class="ph">Atmel-ICE</span> to hold the target device in a reset state, which
can be essential to debugging in certain scenarios.</td>
</tr>
<tr class="row"><td class="entry" align="left" valign="top" width="10%" headers="d2659e25 ">VTG</td>
<td class="entry" align="left" valign="top" width="10%" headers="d2659e27 ">4</td>
<td class="entry" align="left" valign="top" width="80%" headers="d2659e29 ">Target voltage reference. The <span class="ph">Atmel-ICE</span>
samples the target voltage on this pin in order to power the level converters
correctly. The <span class="ph">Atmel-ICE</span> draws less than 3mA from this pin
in debugWIRE mode and less than 1mA in other modes.</td>
</tr>
<tr class="row"><td class="entry" align="left" valign="top" width="10%" headers="d2659e25 ">GND</td>
<td class="entry" align="left" valign="top" width="10%" headers="d2659e27 ">2, 10</td>
<td class="entry" align="left" valign="top" width="80%" headers="d2659e29 ">Ground. Both must be connected to ensure that the <span class="ph">Atmel-ICE</span> and the target device share the same ground
reference.</td>
</tr>
</tbody>
</table>
</div>
<div class="p">
<div class="note tip" id="GUID-27BF3A3E-B61E-485F-8816-EBB7F5642827__GUID-90633520-0AC7-4879-B1E5-B3D962BB674E"><span class="tiptitle">Tip:</span> Remember to include a
decoupling capacitor between pin 4 and GND.</div>
</div>
</div>
<div class="related-links">
<div class="familylinks">
<div class="parentlink"><strong>Parent topic:</strong> <a class="link" href="GUID-65DB1D01-A0F5-4A46-8ED3-F9D918DEFA43.html">JTAG Physical Interface</a></div>
</div>
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\documentclass[11pt]{article}
%Gummi|065|=)
\title{\textbf{Steak Electronics: Todo List}}
\author{Steak Electronics}
\date{2019}
\begin{document}
\maketitle
\textbf{Todo}
\begin{itemize}
\item test conformal coating on an arduino and one without. test temperature changes over time. Need some temperature sensors to test variuos points (e.g. vreg, micro) and try different things (high intensive cpu usage, vs. high power draw from vreg to something).
\item steak electronics sticker. i guess from psprint for now
\item self hosted data loggers, using mysql and grafana
\item
\end{itemize}
\end{document}

+ 0
- 49
TodoList/docs/1.tex~ View File

@ -1,49 +0,0 @@
\documentclass[11pt]{article}
%Gummi|065|=)
\title{\textbf{Commtank: Todo List}}
\author{Steak Electronics}
\date{2019-01}
\begin{document}
\maketitle
\textbf{Todo}
\begin{itemize}
\item fix bay 3 camera angle
\item Move Bay 4 modector to outside wall, or maybe just closer to wall will be good enough, facing the walkway (I'd like to have it out of view).
\item Install other one camera that are remaining fro previous work. Needs sheathing.
\item door access controls, research and buy parts
\item rfid, research and have them buy parts
\item two new cameras outside. Need wiring first, then have them buy cameras and emclosures.
\item Cameras to watch tank install project waiting to hear back from jbemiller
\item need cable covers for bay 2 axis cam, and box, or a POE adapter
\item bill: \$25 for poe adapter, if not already
\item adjust front door camera down
\item Modectors in other bays, 1, 2, 3 (two in 3)
\item Map install somewhere (where?)
\item check existing doors for lock and rfid brand
\item dashcams for trucks?
\item Build outdoor enclosure
\item order parts for modectors
\item Buy 6” and 12” ethernet cables, need one of these for Camera in Bay 1
\item New outlets upstairs behind camera server for ethernet.
\item Cable covers for bay 2 camera
\end{itemize}
\end{document}

+ 0
- 34
TodoList/docs/2.tex View File

@ -1,34 +0,0 @@
\documentclass[11pt]{article}
%Gummi|065|=)
\title{\textbf{Steak Electronics: Todo List}}
\author{Steak Electronics}
\date{2019}
\begin{document}
\maketitle
\textbf{Todo}
\begin{itemize}
\item test conformal coating on an arduino and one without. test temperature changes over time. Need some temperature sensors to test variuos points (e.g. vreg, micro) and try different things (high intensive cpu usage, vs. high power draw from vreg to something).
\item steak electronics sticker. i guess from psprint for now
\item self hosted data loggers, using mysql and grafana
\item
\end{itemize}
\end{document}

+ 0
- 49
TodoList/docs/2.tex~ View File

@ -1,49 +0,0 @@
\documentclass[11pt]{article}
%Gummi|065|=)
\title{\textbf{Commtank: Todo List}}
\author{Steak Electronics}
\date{2019-01}
\begin{document}
\maketitle
\textbf{Todo}
\begin{itemize}
\item fix bay 3 camera angle
\item Move Bay 4 modector to outside wall, or maybe just closer to wall will be good enough, facing the walkway (I'd like to have it out of view).
\item Install other one camera that are remaining fro previous work. Needs sheathing.
\item door access controls, research and buy parts
\item rfid, research and have them buy parts
\item two new cameras outside. Need wiring first, then have them buy cameras and emclosures.
\item Cameras to watch tank install project waiting to hear back from jbemiller
\item need cable covers for bay 2 axis cam, and box, or a POE adapter
\item bill: \$25 for poe adapter, if not already
\item adjust front door camera down
\item Modectors in other bays, 1, 2, 3 (two in 3)
\item Map install somewhere (where?)
\item check existing doors for lock and rfid brand
\item dashcams for trucks?
\item Build outdoor enclosure
\item order parts for modectors
\item Buy 6” and 12” ethernet cables, need one of these for Camera in Bay 1
\item New outlets upstairs behind camera server for ethernet.
\item Cable covers for bay 2 camera
\end{itemize}
\end{document}

+ 0
- 59
TodoList/docs/3.tex~ View File

@ -1,59 +0,0 @@
\documentclass[11pt]{article}
%Gummi|065|=)
\title{\textbf{Commtank: Todo List}}
\author{Steak Electronics}
\date{2019-01}
\begin{document}
\maketitle
\textbf{Todo}
TODAYS LIST:
\begin{itemize}
\item fix bay 3 camera angle. (orange ladder / laptop)
\item install 6 inch cable on bay 1 camera (orange ladder)
\item install foscam in bay three, facing bay 4, to outside of bay 4. Get it higher up this time. I don't like leaving a cable out there, but I don't see doing conduit at this time...? Or should I do conduit... Maybe if it's feasible? Need conduit mounts... and hardware... edit: will need bolts, good drill bit, and nuts, to fasten camera. it's going to have to hang under top of container, or on top. use electric line powered drill - big ladder
\item put axis in bay three, possibly outlet in wall, clean up the camera, it's a bit messy
\item new outlet upstairs behind server. Do this after 3pm. NOT PRIORITY
\item take inventory of parts purchased, and discuss getting cable for door locks (will need to send email if we don't have cable already)
\end{itemize}
MAIN LIST:
\begin{itemize}
\item Move Bay 4 modector to outside wall, or maybe just closer to wall will be good enough, facing the walkway (I'd like to have it out of view).
\item Install other one camera that are remaining fro previous work. Needs sheathing.
\item door access controls, research and buy parts
\item rfid, research and have them buy parts
\item two new cameras outside. Need wiring first, then have them buy cameras and emclosures.
\item Cameras to watch tank install project waiting to hear back from jbemiller
\item need cable covers for bay 2 axis cam, and box, or a POE adapter
\item adjust front door camera down
\item Modectors in other bays, 1, 2, 3 (two in 3)
\item Consider modectors for outside, near cameras later. They will just be an alarm, perhaps on a camera as mocord, but not nodect or modect. Otherwise, they will be on their own section as an alarm.
\item Map install somewhere (where?)
\item check existing doors for lock and rfid brand
\item dashcams for trucks?
\item Build outdoor enclosure - on hold. May use for motion dector
\item Cable covers for bay 2 camera
\item discuss camera in office first floor, is that wanted on front door? (first do rfid and door access controls)
\end{itemize}
\end{document}

+ 0
- 62
TodoList/docs/4.tex~ View File

@ -1,62 +0,0 @@
\documentclass[11pt]{article}
%Gummi|065|=)
\title{\textbf{Commtank: Todo List}}
\author{Steak Electronics}
\date{2019-01}
\begin{document}
\maketitle
\textbf{Todo}
TODAYS LIST:
\begin{itemize}
\item fix bay 3 camera angle. (orange ladder / laptop), and mount case (screws)
\item install 6 inch cable on bay 1 camera (orange ladder)
\item install foscam in bay three, facing bay 4, to outside of bay 4. Get it higher up this time. I don't like leaving a cable out there, but I don't see doing conduit at this time...? Or should I do conduit... Maybe if it's feasible? Need conduit mounts... and hardware... edit: will need bolts, good drill bit, and nuts, to fasten camera. it's going to have to hang under top of container, or on top. use electric line powered drill - big ladder
\item put axis in bay three, possibly outlet in wall, clean up the camera, it's a bit messy
\item new outlet upstairs behind server. Do this after 3pm. NOT PRIORITY
\item take inventory of parts purchased, and discuss getting cable for door locks (will need to send email if we don't have cable already)
\end{itemize}
MAIN LIST:
\begin{itemize}
\item Move Bay 4 modector to outside wall, or maybe just closer to wall will be good enough, facing the walkway (I'd like to have it out of view).
\item Install other one camera that are remaining fro previous work. Needs sheathing.
\item door access controls, research and buy parts
\item rfid, research and have them buy parts
\item two new cameras outside. Need wiring first, then have them buy cameras and emclosures.
\item Cameras to watch tank install project waiting to hear back from jbemiller
\item need cable covers for bay 2 axis cam, and box, or a POE adapter
\item adjust front door camera down
\item Modectors in other bays, 1, 2, 3 (two in 3)
\item Consider modectors for outside, near cameras later. They will just be an alarm, perhaps on a camera as mocord, but not nodect or modect. Otherwise, they will be on their own section as an alarm.
\item Map install somewhere (where?)
\item check existing doors for lock and rfid brand
\item dashcams for trucks?
\item Build outdoor enclosure - on hold. May use for motion dector
\item Cable covers for bay 2 camera
\item discuss camera in office first floor, is that wanted on front door? (first do rfid and door access controls)
\item get power strip to replace one I personally brought for bay 4.
\item buy surge protectorss = ethernet, microcenter, for two spots, after server, and after bay 2
\item commtank needs poe adapters for cameras. needs 1 at the moment
\item buy hammond boxes for outdoor wiring, waterproof. need to hold wires, maybe motion detector...
\end{itemize}
\end{document}

+ 0
- 65
TodoList/docs/5.tex~ View File

@ -1,65 +0,0 @@
\documentclass[11pt]{article}
%Gummi|065|=)
\title{\textbf{Commtank: Todo List}}
\author{Steak Electronics}
\date{2019-01}
\begin{document}
\maketitle
\textbf{Todo}
TODAYS LIST:
\begin{itemize}
\item put axis in bay three, possibly outlet in wall, clean up the camera, it's a bit messy
\item new outlet upstairs behind server. Do this after 3pm. NOT PRIORITY
\item take inventory of parts purchased, and discuss getting cable for door locks (will need to send email if we don't have cable already)
\end{itemize}
MAIN LIST:
\begin{itemize}
\item Move Bay 4 modector to outside wall, or maybe just closer to wall will be good enough, facing the walkway (I'd like to have it out of view).
\item Install other one camera that are remaining fro previous work. Needs sheathing.
\item door access controls, research and buy parts
\item rfid for tool rooms, research and have them buy parts
\item two new cameras outside. Need wiring first, then have them buy cameras and emclosures.
\item Cameras to watch tank install project waiting to hear back from jbemiller
\item need cable covers for bay 2 axis cam, and box, or a POE adapter
\item adjust front door camera down
\item Modectors in other bays, 1, 2, 3 (two in 3)
\item Consider modectors for outside, near cameras later. They will just be an alarm, perhaps on a camera as mocord, but not nodect or modect. Otherwise, they will be on their own section as an alarm.
\item Map install somewhere (where?)
\item check existing doors for lock and rfid brand
\item dashcams for trucks?
\item Build outdoor enclosure - on hold. May use for motion dector
\item discuss camera in office first floor, is that wanted on front door? (first do rfid and door access controls)
\item get power strip to replace one I personally brought for bay 4.
\item buy surge protectorss = ethernet, microcenter, for two spots, after server, and after bay 2
\item commtank needs poe adapters for cameras. needs 1 at the moment
\item buy hammond boxes for outdoor wiring, waterproof. need to hold wires, maybe motion detector...
\item Setup email alerts for Kevin's home cctv
\item possibly conduit to bay 2 camera axis
\item conduit for wire that goes to container. have it wrap around back? Need to do in mild, but not summer weather (as bees in container)
\item get conduit hardware for steel container (bolts)
\item get metal drilling bit, for drilling into container
\item bring jigsaw for bay 3 camera
\item adjust cameras in bay 4, move foscam, to right end. add axis to middle. Have them looking opposite each other.
\item make and install motion detectors.
\item Point Mechanic bay 2 old analog camera down slightly. It is pointed too far up.
\end{itemize}
\end{document}

+ 0
- 67
TodoList/docs/6.tex~ View File

@ -1,67 +0,0 @@
\documentclass[11pt]{article}
%Gummi|065|=)
\title{\textbf{Commtank: Todo List}}
\author{Steak Electronics}
\date{2019-01}
\begin{document}
\maketitle
\textbf{Todo}
TODAYS LIST:
\begin{itemize}
\item reprogram motion sensor in bay 1
\item new outlet upstairs behind server. Do this after 3pm. NOT PRIORITY
\item bring wood bits to ctank, so can put hole in above rfid door sensor
\item measure door opening, to see whether 11/32 or 5/8ths on upstairs first bay and bay 4.
\end{itemize}
MAIN LIST:
\begin{itemize}
\item Move Bay 4 modector to outside wall, or maybe just closer to wall will be good enough, facing the walkway (I'd like to have it out of view).
\item Install other one camera that are remaining fro previous work. Needs sheathing.
\item door access controls, research and buy parts
\item rfid for tool rooms, research and have them buy parts
\item two new cameras outside. Need wiring first, then have them buy cameras and emclosures.
\item Cameras to watch tank install project waiting to hear back from jbemiller
\item need cable covers for bay 2 axis cam, and box, or a POE adapter
\item adjust front door camera down
\item Modectors in other bays, 1, 2, 3 (two in 3)
\item Consider modectors for outside, near cameras later. They will just be an alarm, perhaps on a camera as mocord, but not nodect or modect. Otherwise, they will be on their own section as an alarm.
\item Map install somewhere (where?)
\item check existing doors for lock and rfid brand
\item dashcams for trucks?
\item Build outdoor enclosure - on hold. May use for motion dector
\item discuss camera in office first floor, is that wanted on front door? (first do rfid and door access controls)
\item get power strip to replace one I personally brought for bay 4.
\item buy surge protectorss = ethernet, microcenter, for two spots, after server, and after bay 2
\item commtank needs poe adapters for cameras. needs 1 at the moment
\item buy hammond boxes for outdoor wiring, waterproof. need to hold wires, maybe motion detector...
\item Setup email alerts for Kevin's home cctv
\item possibly conduit to bay 2 camera axis
\item conduit for wire that goes to container. have it wrap around back? Need to do in mild, but not summer weather (as bees in container)
\item get conduit hardware for steel container (bolts)
\item get metal drilling bit, for drilling into container
\item bring jigsaw for bay 3 camera
\item adjust cameras in bay 4, move foscam, to right end. add axis to middle. Have them looking opposite each other.
\item make and install motion detectors.
\item Point Mechanic bay 2 old analog camera down slightly. It is pointed too far up.
\end{itemize}
\end{document}

+ 0
- 69
TodoList/docs/7.tex~ View File

@ -1,69 +0,0 @@
\documentclass[11pt]{article}
%Gummi|065|=)
\title{\textbf{Commtank: Todo List}}
\author{Steak Electronics}
\date{2019-01}
\begin{document}
\maketitle
\textbf{Todo}
TODAYS LIST:
\begin{itemize}
\item reprogram motion sensor in bay 1
\item new outlet upstairs behind server. Do this after 3pm. NOT PRIORITY
\item bring wood bits to ctank, so can put hole in above rfid door sensor
\item measure door opening, to see whether 11/32 or 5/8ths on upstairs first bay and bay 4.
\end{itemize}
MAIN LIST:
\begin{itemize}
\item fuses for all cameras
\item replace all electrical boxes with larger boxes, so there is enough room for everything.
\item Move Bay 4 modector to outside wall, or maybe just closer to wall will be good enough, facing the walkway (I'd like to have it out of view).
\item Install other one camera that are remaining fro previous work. Needs sheathing.
\item door access controls, research and buy parts
\item rfid for tool rooms, research and have them buy parts
\item two new cameras outside. Need wiring first, then have them buy cameras and emclosures.
\item Cameras to watch tank install project waiting to hear back from jbemiller
\item need cable covers for bay 2 axis cam, and box, or a POE adapter
\item adjust front door camera down
\item Modectors in other bays, 1, 2, 3 (two in 3)
\item Consider modectors for outside, near cameras later. They will just be an alarm, perhaps on a camera as mocord, but not nodect or modect. Otherwise, they will be on their own section as an alarm.
\item Map install somewhere (where?)
\item check existing doors for lock and rfid brand
\item dashcams for trucks?
\item Build outdoor enclosure - on hold. May use for motion dector
\item discuss camera in office first floor, is that wanted on front door? (first do rfid and door access controls)
\item get power strip to replace one I personally brought for bay 4.
\item buy surge protectorss = ethernet, microcenter, for two spots, after server, and after bay 2
\item commtank needs poe adapters for cameras. needs 1 at the moment
\item buy hammond boxes for outdoor wiring, waterproof. need to hold wires, maybe motion detector...
\item Setup email alerts for Kevin's home cctv
\item possibly conduit to bay 2 camera axis
\item conduit for wire that goes to container. have it wrap around back? Need to do in mild, but not summer weather (as bees in container)
\item get conduit hardware for steel container (bolts)
\item get metal drilling bit, for drilling into container
\item bring jigsaw for bay 3 camera
\item adjust cameras in bay 4, move foscam, to right end. add axis to middle. Have them looking opposite each other.
\item make and install motion detectors.
\item Point Mechanic bay 2 old analog camera down slightly. It is pointed too far up.
\end{itemize}
\end{document}

+ 16
- 0
batterycharge_stationdata/TODO View File

@ -1,4 +1,20 @@
# replace max6675 with microcontroller, ala attiny 5/6 pin sot or something to save money
# breakout 5v and 3.3v and grnd to headers
# add led to power
# proper footprint for terminal blocks. use the one used for power dc dc converter on top
# get slide switch on the board
# 1" pin headers on resistor divider of lt so you can easily probe with dmm the resistance
# name the breakouts with silk screen (chargers, current sense) so you know what plugs into where
# 2k for slide should be 20k. somehow fit that in, so you can go from 536 to 120k. maybe switches?
# fix pinout of ina169

+ 0
- 1
batterycharge_stationdata/bom/.~lock.BOM_Batterystation.ods# View File

@ -1 +0,0 @@
,layoutdev,layoutmach,25.04.2019 01:25,file:///home/layoutdev/.config/libreoffice/4;

+ 0
- 1
batterycharge_stationdata/bom/.~lock.BOM_LTCharger.ods# View File

@ -1 +0,0 @@
,layoutdev,layoutmach,25.04.2019 01:23,file:///home/layoutdev/.config/libreoffice/4;

BIN
batterycharge_stationdata/datasheets/13727fbs.pdf View File


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@ -3,9 +3,11 @@
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\@writefile{toc}{\contentsline {subsection}{\numberline {2.2}Current monitor}{5}}
\@writefile{toc}{\contentsline {subsection}{\numberline {2.3}PCB Revision - Modular Parts}{5}}
\@writefile{toc}{\contentsline {subsection}{\numberline {2.3}PCB Revision - Modular Parts}{6}}
\@writefile{lof}{\contentsline {figure}{\numberline {1}{\ignorespaces Cut out with pliers and reuse parts.\relax }}{6}}
\@writefile{toc}{\contentsline {subsubsection}{\numberline {2.3.1}Ripped off by temperature sensors}{6}}
\@writefile{toc}{\contentsline {subsubsection}{\numberline {2.3.1}Ripped off by temperature sensors}{7}}
\@writefile{lof}{\contentsline {figure}{\numberline {2}{\ignorespaces technoblogy has an article on using a micro with an external thermocouple\relax }}{7}}
\@writefile{toc}{\contentsline {section}{\numberline {3}Bom Notes}{7}}
\@writefile{toc}{\contentsline {section}{\numberline {3}Bom Notes}{8}}
\@writefile{toc}{\contentsline {subsubsection}{\numberline {3.0.2}SOD323 (diode) is equal to 0805}{8}}
\@writefile{toc}{\contentsline {section}{\numberline {4}PCB Build and Test Notes}{8}}
\@writefile{toc}{\contentsline {subsection}{\numberline {4.1}Current usage, and Solar Project}{9}}

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@ -1,4 +1,4 @@
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@ -226,6 +226,27 @@ On the subject of boms, I have made two. The LT portion is complex, and requires
Looks like the SOD323, diode / SC-73 package is near the 0805 package in size. SOD323 is slightly smaller, but not by much. They are probably interchangeable in practice.
\section{PCB Build and Test Notes}
I built the PCB. There were a few errors which I've put in the TODO file, but nothing show stopping. There will be a rev2 pcb. A few notes:
On the LT1512, if you float the voltage divider, and Feedback pin, the device will short out. My power supply continually is saving me on this.
For the voltage divider, you don't actually see the float voltage, between R1, and R2 of the divider, I don't think. The voltage, however does rise, above the divider, where the Vsw pin is. What you do see is the 1.24 reference, or some voltage near it.
What I'm seeing now, is if you connect a scope probe to the lt charge pin, (pin which charges the battery) you can adjust the divider and see the voltage rise. That must be the float voltage. Meanwhile, the feedback pin, which is downstream of the charge pin, has always about 1.24 or so.
So seems to work well. For a while, I misunderstood how the voltage divider was supposed to work, and spent a few hours double checking the divider values. I had wired the switches wrong in rev 1, but that was not the issue. The issue was my expectation to see the voltage between the divider actually be the float voltage, when that float voltage was above the divider. Must be some transistor math doing a calculation on the voltage divider.
With the 0.2 ohm resistor (in typical application first page of LT1512 data sheet), I had changed it to a 1ohm. That was still not enough, and I instead substituted in a 10ohm. This limits charging to 10mA. The 1 ohm resistor seemed to have some issue of high float voltages causing thermal runway... Maybe a 5 ohm resistor can be used for 20mA charging. This was only on high float voltages. With the 1 Nicd, I was able to do 80-100mA of charging, without issue. But once float is around 5-6 volts you start to get issues with the current growing exponentially from the main PSU, and the LT1512 chip overheating. (At \$8 each, a melted chip is to be avoided).
\subsection{Current usage, and Solar Project}
This project is a descendant of the solar battery charger project. I'm going to restart that project with some of these components, but might use the LT1372, or some other more efficient regulator. No current limiting should be necessary, given that I will use small solar panels (though current limit, might need to be in consideration).
The INA169 draws about 90uA when measuring the 10mA of current going through for a 6V lead battery.

+ 5
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@ -2,7 +2,9 @@
\contentsline {section}{\numberline {2}Chip Hunting}{1}
\contentsline {subsection}{\numberline {2.1}Part Selection Summary}{3}
\contentsline {subsection}{\numberline {2.2}Current monitor}{5}
\contentsline {subsection}{\numberline {2.3}PCB Revision - Modular Parts}{5}
\contentsline {subsubsection}{\numberline {2.3.1}Ripped off by temperature sensors}{6}
\contentsline {section}{\numberline {3}Bom Notes}{7}
\contentsline {subsection}{\numberline {2.3}PCB Revision - Modular Parts}{6}
\contentsline {subsubsection}{\numberline {2.3.1}Ripped off by temperature sensors}{7}
\contentsline {section}{\numberline {3}Bom Notes}{8}
\contentsline {subsubsection}{\numberline {3.0.2}SOD323 (diode) is equal to 0805}{8}
\contentsline {section}{\numberline {4}PCB Build and Test Notes}{8}
\contentsline {subsection}{\numberline {4.1}Current usage, and Solar Project}{9}

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\documentclass[11pt]{article}
%Gummi|065|=)
\usepackage{graphicx}
\usepackage{caption}
\title{\textbf{BatteryMonitorBoard}}
\author{Steak Electronics}
\date{}
\begin{document}
\maketitle
\tableofcontents
\section{Overview}
\section{Chip Hunting}
Need to find a chip for battery charging. Some sheets have been saved. I looked at TI primarily. Though considered one AD/LTC. BQ2954 is out of the question as its too complex in its application circuit. THe BQ2000 is a 8 pin DIP and seems like a good start. That will cover nicad/nimh, and lithium batteries.
Though the BQ2000 is a bit of a mess as well. Data sheet has a complex circuit. There is a simpler one here:
http://www.ti.com/lit/pdf/sluu007
and
https://electronics.stackexchange.com/questions/95970/how-to-use-battery-charge-controller-bq2002n
Regardless of the contents of that post, the fact is, the chip requires a lot of stuff.
https://www.st.com/content/ccc/resource/technical/document/datasheet/df/b9/e6/5b/ec/92/45/ed/CD00132951.pdf/files/CD00132951.pdf/jcr:content/translations/en.CD00132951.pdf
This chip: stc4054, is extremely simple. Limited to 1 lithium cell (so only 4.2 volts max) but application circuit is lean, and it has a shutdown pin, so you can turn off the charger. Price is the cheapest as well, at 1.50 for 1.
That looks hopeful. Why not multiple?
Need to remember to be careful of 4.1 lithium batteries. Most chargers are 4.2, and its easy to forget that there is a difference.
MCP73826 is another reasonable option. Slightly more complex, but not by much.
RT9526A is also simple. Let's start with the st chip.
Looks like the voltage on that pin should be between 1.2 and 2.4 in order to turn it off. Below 1.2 it is on, and monitoring current. Above 1.2 but below 2.4 it is off. above 2.4 it's putting 35ua into the battery. I think.
Also like the LTC1734, which is lithium / nicad. But expensive at 3-4 dollars. Don't see any lead acid battery chargers on digi that aren't being obsoleted. There's not one. I did see some on manufacturer's pages though. Just not here.
There is one microchip one (lead acid) based on a pic. App circuit is complex.
AN1015 is the app note.
So need a lead, and nicd charger still.
Tomorrow I'd like to look at maxim. I see this:
https://www.maximintegrated.com/en/products/power/battery-management/MAX1772.html
But the application circuit is too much for what I want to deal with.
Seems lead acid battery chargers are not as common as they must've been before.
Onsemi is only lithium batteries.
Mouser has only universal chargers, no lead. But universal includes lead.
let's check linear. LT1510 is an 8 pin simple device. Though it's nicad and lithium only. It says it can do lead in table, but not in datasheet.
lt1510 would work for nicad. data sheet figure 6 has a circuit for nicad.
What about lead?
lt1513 does the three main types: nicd,li-ion,lead
At a cost of \$10.
At digi, the bq2031 is the only lead battery chip (not multi type) that is in production. Not much choice. EDIT: actually that is not
recommended for new designs either.
http://www.eevblog.com/forum/beginners/mc34063-battery-charger/msg1378671/\#msg1378671
Here he uses a boost regulator to power a battery. Essentially just setting the voltage.
http://www.eevblog.com/forum/projects/switching-lead-acid-battery-charger-ic/msg806972/\#msg806972
Here is some better advice.
quote:
\begin{verbatim}
I'd recommend just float charging. It takes only a little longer
and is easier on the batteries. You will need to limit the initial
charge current to about 0.1 C (so 2 A for a 20 AH battery). The
easiest way to do this is a constant current/ constant voltage
power supply. Set the current limit to the desired charge current,
and the voltage to the float voltage (13.8 V adjusted for
temperature if needed). The voltage on the battery will slowly
increase over time until it reaches ~13.8 V, then the current will
slowly drop over time until it reaches nearly zero. At that point,
the battery is fully charged and you can either remove the charger
or just leave it on.
\end{verbatim}
Which is what I did with my solar battery charger, and it worked well. So I suppose there is no need for anything more than a vreg for lead batteries. This time I will go to the recommended 13.8 instead of what I had before (around 12) and I will do the same trickle charge method. Simple. Done.
May use 1512 instead. \$5 in 150 quantity. Hm...
\$10 in single.
That would cover lead, nicad.
Will need jumpers on R1 and R2 depending on what battery type. According to data sheet, li-ion the divider is a float voltage. In nicd, it is a top limit.
OK, i've decided:
\subsection{Part Selection Summary}
LT1512, and STC4054.
For starters, I will use stc as lithium and lt as nicad / lead.
this will avoid the worry of jumpers, and what not. Later I can be flexible.
Now onto other parts. I need some way to monitor the current, and of course a voltage tap.
Where to put current sense? I think before the battery.
I should put some jumpers in, so I can isolate everything though. I dont' want to mix circuits at the start. So isolate the charger from the op amp and sense, at first.
Let's go with the basic differential op amp in microchip an1332. I need a vreg supply (linear) at 15.5 volts, for the op amp, so it's above the lead battery voltage. Simplest two switchers I see are lm2577 or the mk3608. The mk is easier to use.
With that we have:
\begin{itemize}
\item Battery charger x 2
\item voltage monitor x 2
\item current monitor x 2
\item ethernet (using off the shelf enc modules for now, but maybe
on board later).
\item microcontroller (nano)
\item temperature monitor (something like max6675 looks nice. can put on board, without difficulty).
\item additional taps into adc, and some op amps and current shunts not populated to be used as extra current - voltage converters. At least two. Put on modular schematic.
\end{itemize}
I also want a general current and voltage monitor. I want
to be able to watch the load on a battery, and record that as well...
Perhaps that will be separate. I might want to grab some off the shelf
current / voltage monitoring stuff, or just throw a few op amps with breakouts on the board.
Let's build.
Keep all schematics modular!
\textbf{A note on lt1512 tuning}
\begin{verbatim}
How this is tuned:
The V divider on Feedback pin
determines float voltage.
The R downstream of I_feedback
(after 24 ohm resistor)
determines current (100mV / R)
See data sheet for more details.
Put Simply: Set float voltage on r divider
and make sure current resistor is high enough
to be low current.
\end{verbatim}
\textbf{Calculating LT1512 vdivider}
\begin{verbatim}
Example calculation for R1:
R1 = (R2(Vbat - 1.245) )\ (1.245+R2(0.3uA))
with default R2 at 12,400
Desired Vbat float of 13.8 (lead)
(13.8 - 1.245) * 12400 == 155682
1.245 + (12400 * .000003) == .03720 + 1.245 == 1.2822
155682/1.2822 == 121417
It would be evil for them to put 0.3uA and
expect you to convert that to 0.000003A
But that's what they did. At least they
give an example to check.
Five zeros on that.
\end{verbatim}
Based on the vdivider, what you are seeing is for high voltages, with R2 being the recommended 12.4K, is R1 150K at ~13, R1 220K at ~9V.
Some more notes
\begin{verbatim}
checking the given example:
41200 * (8.2 - 1.245) 286546
41200 * 0.000003 + 1.245 == 1.3605
lowest possible value (1.3V charge)
(1.3 - 1.245 ) * 12400 == 682
(12400 * .000003 ) + 1.245 == 1.28
682 / 1.28 == 532
so lowest resistor value must be 500 about...
\end{verbatim}
Lowest resistor would be 536. (e48 resistor)
\subsection{Current monitor}
I considered doing an (high side) op amp with external resistors per AN1322 microchip app note, but decided to go instead with a current monitor, ala ina169. There are a number of INA chips being advertised. Adafruit, for example sells the INA219 and there are many articles
about other current sense in the same family. There is the shunt
resistor value, and the gain resistor to set. I will use based off of the adafruit example, as well as the ti example a 1ohm shunt (for up to 1A readings, seems as you decrease the shunt you get more capacity in amperage to read), with a 1K gain resistor, which TI gives as an example in a table. That means voltage will equal current.
For the inductor
see lt data sheet for details.
must not be series resistance greater than 0.1 ohms.
\subsection{PCB Revision - Modular Parts}
I decided to route out some of the pcb, so I can possibly reuse the temperature sensor and perhaps the lithium battery charger. This was on revision 2. I got the first revision already made after a marathon one Sunday morning from 8-2pm. Here's how it is routed out.
\includegraphics{../pics/modular_reusable.jpg}
\captionof{figure}{Cut out with pliers and reuse parts.}
\subsubsection{Ripped off by temperature sensors}
The community around Arduino advertises the LM35, advertises the MAX6675. The latter is \$10 in one off quantity (\$5 from ebay), the former isn't cheap either, at \$2.00 about. Though the LM35 has a much more limited range. The LM35 is great as it's extremely simple to use (power and read voltage which converts directly to temperature).
I'll have to find an alternative for the MAX6675. At \$10 it's just stupid. A micro can do temperature as well. Maybe \$5 would be acceptable, but \$10 is not. How big are your pockets?
\vspace{0.4in}
\includegraphics[scale=0.3]{../pics/tinythermocouple.jpg}
\captionof{figure}{technoblogy has an article on using a micro with an external thermocouple}
Cheapest thermocouple on Digikey, is a digilent (they just import) thermocouple at \$10. Next is a DFRobot (chinese adafruit) at \$30 with a module included. Thermocouples are not cheap! Onto ebay.\footnote{Thermocouples: I forgot how they work today. I've read of them before but haven't used them much (have seen them in toasters. Now that I know they are worth \$5-10 I'm going to start retrieving them from broken toasters). When two dissimilar metals are put together, and then the metals are heated, you can get a voltage across them. This voltage can be read with an ADC. This phenomenon has a name, but the name is not important. Names just add another thing you need to remember. Bad idea. (OK, I remembered it, now I can fool myself into feeling intelligent - seebeck effect. Now let me go count my hertz, and volts, and teslas...) Wikipedia calls it the thermoelectric effect.}
After some research I decided to go with the Digilent probe. The cheapest used probe on ebay is \$10. I don't want the new ones from US, which is only \$5 cheaper.
\section{Bom Notes}
I should try to get rid of some expensive items where possible.
\vspace{0.2in}
tantalum is \$1. Try a ceramic.
MAX6675 is \$10.
Slide pot is just for fun. That can be removed.
\vspace{0.2in}
On the subject of boms, I have made two. The LT portion is complex, and requires its own bom. The rest of the items are on a different bom. I keep some things in stock so a few items have been omitted.
\subsubsection{SOD323 (diode) is equal to 0805}
Looks like the SOD323, diode / SC-73 package is near the 0805 package in size. SOD323 is slightly smaller, but not by much. They are probably interchangeable in practice.
\section{PCB Build and Test Notes}
I built the PCB. There were a few errors which I've put in the TODO file, but nothing show stopping. There will be a rev2 pcb. A few notes:
On the LT1512, if you float the voltage divider, and Feedback pin, the device will short out. My power supply continually is saving me on this.
For the voltage divider, you don't actually see the float voltage, between R1, and R2 of the divider, I don't think. The voltage, however does rise, above the divider, where the Vsw pin is. What you do see is the 1.24 reference, or some voltage near it.
What I'm seeing now, is if you connect a scope probe to the lt charge pin, (pin which charges the battery) you can adjust the divider and see the voltage rise. That must be the float voltage. Meanwhile, the feedback pin, which is downstream of the charge pin, has always about 1.24 or so.
So seems to work well. For a while, I misunderstood how the voltage divider was supposed to work, and spent a few hours double checking the divider values. I had wired the switches wrong in rev 1, but that was not the issue. The issue was my expectation to see the voltage between the divider actually be the float voltage, when that float voltage was above the divider. Must be some transistor math doing a calculation on the voltage divider.
With the 0.2 ohm resistor (in typical application first page of LT1512 data sheet), I had changed it to a 1ohm. That was still not enough, and I instead substituted in a 10ohm. This limits charging to 10mA. The 1 ohm resistor seemed to have some issue of high float voltages causing thermal runway... Maybe a 5 ohm resistor can be used for 20mA charging. This was only on high float voltages. With the 1 Nicd, I was able to do 80-100mA of charging, without issue. But once float is around 5-6 volts you start to get issues with the current growing exponentially from the main PSU, and the LT1512 chip overheating. (At \$8 each, a melted chip is to be avoided).
\subsection{Current usage, and Solar Project}
This project is a descendant of the solar battery charger project. I'm going to restart that project with some of these components, but might use the LT1372, or some other more efficient regulator. No current limiting should be necessary, given that I will use small solar panels (though current limit, might need to be in consideration).
The INA169 draws about 90uA when measuring the 10mA of current going through for a 6V lead battery.
\end{document}

+ 268
- 0
batterycharge_stationdata/docs/5.tex~ View File

@ -0,0 +1,268 @@
\documentclass[11pt]{article}
%Gummi|065|=)
\usepackage{graphicx}
\usepackage{caption}
\title{\textbf{BatteryMonitorBoard}}
\author{Steak Electronics}
\date{}
\begin{document}
\maketitle
\tableofcontents
\section{Overview}
\section{Chip Hunting}
Need to find a chip for battery charging. Some sheets have been saved. I looked at TI primarily. Though considered one AD/LTC. BQ2954 is out of the question as its too complex in its application circuit. THe BQ2000 is a 8 pin DIP and seems like a good start. That will cover nicad/nimh, and lithium batteries.
Though the BQ2000 is a bit of a mess as well. Data sheet has a complex circuit. There is a simpler one here:
http://www.ti.com/lit/pdf/sluu007
and
https://electronics.stackexchange.com/questions/95970/how-to-use-battery-charge-controller-bq2002n
Regardless of the contents of that post, the fact is, the chip requires a lot of stuff.
https://www.st.com/content/ccc/resource/technical/document/datasheet/df/b9/e6/5b/ec/92/45/ed/CD00132951.pdf/files/CD00132951.pdf/jcr:content/translations/en.CD00132951.pdf
This chip: stc4054, is extremely simple. Limited to 1 lithium cell (so only 4.2 volts max) but application circuit is lean, and it has a shutdown pin, so you can turn off the charger. Price is the cheapest as well, at 1.50 for 1.
That looks hopeful. Why not multiple?
Need to remember to be careful of 4.1 lithium batteries. Most chargers are 4.2, and its easy to forget that there is a difference.
MCP73826 is another reasonable option. Slightly more complex, but not by much.
RT9526A is also simple. Let's start with the st chip.
Looks like the voltage on that pin should be between 1.2 and 2.4 in order to turn it off. Below 1.2 it is on, and monitoring current. Above 1.2 but below 2.4 it is off. above 2.4 it's putting 35ua into the battery. I think.
Also like the LTC1734, which is lithium / nicad. But expensive at 3-4 dollars. Don't see any lead acid battery chargers on digi that aren't being obsoleted. There's not one. I did see some on manufacturer's pages though. Just not here.
There is one microchip one (lead acid) based on a pic. App circuit is complex.
AN1015 is the app note.
So need a lead, and nicd charger still.
Tomorrow I'd like to look at maxim. I see this:
https://www.maximintegrated.com/en/products/power/battery-management/MAX1772.html
But the application circuit is too much for what I want to deal with.
Seems lead acid battery chargers are not as common as they must've been before.
Onsemi is only lithium batteries.
Mouser has only universal chargers, no lead. But universal includes lead.
let's check linear. LT1510 is an 8 pin simple device. Though it's nicad and lithium only. It says it can do lead in table, but not in datasheet.
lt1510 would work for nicad. data sheet figure 6 has a circuit for nicad.
What about lead?
lt1513 does the three main types: nicd,li-ion,lead
At a cost of \$10.
At digi, the bq2031 is the only lead battery chip (not multi type) that is in production. Not much choice. EDIT: actually that is not
recommended for new designs either.
http://www.eevblog.com/forum/beginners/mc34063-battery-charger/msg1378671/\#msg1378671
Here he uses a boost regulator to power a battery. Essentially just setting the voltage.
http://www.eevblog.com/forum/projects/switching-lead-acid-battery-charger-ic/msg806972/\#msg806972
Here is some better advice.
quote:
\begin{verbatim}
I'd recommend just float charging. It takes only a little longer
and is easier on the batteries. You will need to limit the initial
charge current to about 0.1 C (so 2 A for a 20 AH battery). The
easiest way to do this is a constant current/ constant voltage
power supply. Set the current limit to the desired charge current,
and the voltage to the float voltage (13.8 V adjusted for
temperature if needed). The voltage on the battery will slowly
increase over time until it reaches ~13.8 V, then the current will
slowly drop over time until it reaches nearly zero. At that point,
the battery is fully charged and you can either remove the charger
or just leave it on.
\end{verbatim}
Which is what I did with my solar battery charger, and it worked well. So I suppose there is no need for anything more than a vreg for lead batteries. This time I will go to the recommended 13.8 instead of what I had before (around 12) and I will do the same trickle charge method. Simple. Done.
May use 1512 instead. \$5 in 150 quantity. Hm...
\$10 in single.
That would cover lead, nicad.
Will need jumpers on R1 and R2 depending on what battery type. According to data sheet, li-ion the divider is a float voltage. In nicd, it is a top limit.
OK, i've decided:
\subsection{Part Selection Summary}
LT1512, and STC4054.
For starters, I will use stc as lithium and lt as nicad / lead.
this will avoid the worry of jumpers, and what not. Later I can be flexible.
Now onto other parts. I need some way to monitor the current, and of course a voltage tap.
Where to put current sense? I think before the battery.
I should put some jumpers in, so I can isolate everything though. I dont' want to mix circuits at the start. So isolate the charger from the op amp and sense, at first.
Let's go with the basic differential op amp in microchip an1332. I need a vreg supply (linear) at 15.5 volts, for the op amp, so it's above the lead battery voltage. Simplest two switchers I see are lm2577 or the mk3608. The mk is easier to use.
With that we have:
\begin{itemize}
\item Battery charger x 2
\item voltage monitor x 2
\item current monitor x 2
\item ethernet (using off the shelf enc modules for now, but maybe
on board later).
\item microcontroller (nano)
\item temperature monitor (something like max6675 looks nice. can put on board, without difficulty).
\item additional taps into adc, and some op amps and current shunts not populated to be used as extra current - voltage converters. At least two. Put on modular schematic.
\end{itemize}
I also want a general current and voltage monitor. I want
to be able to watch the load on a battery, and record that as well...
Perhaps that will be separate. I might want to grab some off the shelf
current / voltage monitoring stuff, or just throw a few op amps with breakouts on the board.
Let's build.
Keep all schematics modular!
\textbf{A note on lt1512 tuning}
\begin{verbatim}
How this is tuned:
The V divider on Feedback pin
determines float voltage.
The R downstream of I_feedback
(after 24 ohm resistor)
determines current (100mV / R)
See data sheet for more details.
Put Simply: Set float voltage on r divider
and make sure current resistor is high enough
to be low current.
\end{verbatim}
\textbf{Calculating LT1512 vdivider}
\begin{verbatim}
Example calculation for R1:
R1 = (R2(Vbat - 1.245) )\ (1.245+R2(0.3uA))
with default R2 at 12,400
Desired Vbat float of 13.8 (lead)
(13.8 - 1.245) * 12400 == 155682
1.245 + (12400 * .000003) == .03720 + 1.245 == 1.2822
155682/1.2822 == 121417
It would be evil for them to put 0.3uA and
expect you to convert that to 0.000003A
But that's what they did. At least they
give an example to check.
Five zeros on that.
\end{verbatim}
Based on the vdivider, what you are seeing is for high voltages, with R2 being the recommended 12.4K, is R1 150K at ~13, R1 220K at ~9V.
Some more notes
\begin{verbatim}
checking the given example:
41200 * (8.2 - 1.245) 286546
41200 * 0.000003 + 1.245 == 1.3605
lowest possible value (1.3V charge)
(1.3 - 1.245 ) * 12400 == 682
(12400 * .000003 ) + 1.245 == 1.28
682 / 1.28 == 532
so lowest resistor value must be 500 about...
\end{verbatim}
Lowest resistor would be 536. (e48 resistor)
\subsection{Current monitor}
I considered doing an (high side) op amp with external resistors per AN1322 microchip app note, but decided to go instead with a current monitor, ala ina169. There are a number of INA chips being advertised. Adafruit, for example sells the INA219 and there are many articles
about other current sense in the same family. There is the shunt
resistor value, and the gain resistor to set. I will use based off of the adafruit example, as well as the ti example a 1ohm shunt (for up to 1A readings, seems as you decrease the shunt you get more capacity in amperage to read), with a 1K gain resistor, which TI gives as an example in a table. That means voltage will equal current.
For the inductor
see lt data sheet for details.
must not be series resistance greater than 0.1 ohms.
\subsection{PCB Revision - Modular Parts}
I decided to route out some of the pcb, so I can possibly reuse the temperature sensor and perhaps the lithium battery charger. This was on revision 2. I got the first revision already made after a marathon one Sunday morning from 8-2pm. Here's how it is routed out.
\includegraphics{../pics/modular_reusable.jpg}
\captionof{figure}{Cut out with pliers and reuse parts.}
\subsubsection{Ripped off by temperature sensors}
The community around Arduino advertises the LM35, advertises the MAX6675. The latter is \$10 in one off quantity (\$5 from ebay), the former isn't cheap either, at \$2.00 about. Though the LM35 has a much more limited range. The LM35 is great as it's extremely simple to use (power and read voltage which converts directly to temperature).
I'll have to find an alternative for the MAX6675. At \$10 it's just stupid. A micro can do temperature as well. Maybe \$5 would be acceptable, but \$10 is not. How big are your pockets?
\vspace{0.4in}
\includegraphics[scale=0.3]{../pics/tinythermocouple.jpg}
\captionof{figure}{technoblogy has an article on using a micro with an external thermocouple}
Cheapest thermocouple on Digikey, is a digilent (they just import) thermocouple at \$10. Next is a DFRobot (chinese adafruit) at \$30 with a module included. Thermocouples are not cheap! Onto ebay.\footnote{Thermocouples: I forgot how they work today. I've read of them before but haven't used them much (have seen them in toasters. Now that I know they are worth \$5-10 I'm going to start retrieving them from broken toasters). When two dissimilar metals are put together, and then the metals are heated, you can get a voltage across them. This voltage can be read with an ADC. This phenomenon has a name, but the name is not important. Names just add another thing you need to remember. Bad idea. (OK, I remembered it, now I can fool myself into feeling intelligent - seebeck effect. Now let me go count my hertz, and volts, and teslas...) Wikipedia calls it the thermoelectric effect.}
After some research I decided to go with the Digilent probe. The cheapest used probe on ebay is \$10. I don't want the new ones from US, which is only \$5 cheaper.
\section{Bom Notes}
I should try to get rid of some expensive items where possible.
\vspace{0.2in}
tantalum is \$1. Try a ceramic.
MAX6675 is \$10.
Slide pot is just for fun. That can be removed.
\vspace{0.2in}
On the subject of boms, I have made two. The LT portion is complex, and requires its own bom. The rest of the items are on a different bom. I keep some things in stock so a few items have been omitted.
\subsubsection{SOD323 (diode) is equal to 0805}
Looks like the SOD323, diode / SC-73 package is near the 0805 package in size. SOD323 is slightly smaller, but not by much. They are probably interchangeable in practice.
\section{PCB Build and Test Notes}
I built the PCB. There were a few errors which I've put in the TODO file, but nothing show stopping. There will be a rev2 pcb. A few notes:
On the LT1512, if you float the voltage divider, and Feedback pin, the device will short out. My power supply continually is saving me on this.
For the voltage divider, you don't actually see the float voltage, between R1, and R2 of the divider, I don't think. The voltage, however does rise, above the divider, where the Vsw pin is. What you do see is the 1.24 reference, or some voltage near it.
What I'm seeing now, is if you connect a scope probe to the lt charge pin, (pin which charges the battery) you can adjust the divider and see the voltage rise. That must be the float voltage. Meanwhile, the feedback pin, which is downstream of the charge pin, has always about 1.24 or so.
So seems to work well. For a while, I misunderstood how the voltage divider was supposed to work, and spent a few hours double checking the divider values. I had wired the switches wrong in rev 1, but that was not the issue. The issue was my expectation to see the voltage between the divider actually be the float voltage, when that float voltage was above the divider. Must be some transistor math doing a calculation on the voltage divider.
With the 0.2 ohm resistor (in typical application first page of LT1512 data sheet), I had changed it to a 1ohm. That was still not enough, and I instead substituted in a 10ohm. This limits charging to 10mA. The 1 ohm resistor seemed to have some issue of high float voltages causing thermal runway... Maybe a 5 ohm resistor can be used for 20mA charging. This was only on high float voltages. With the 1 Nicd, I was able to do 80-100mA of charging, without issue. But once float is around 5-6 volts you start to get issues with the current growing exponentially from the main PSU, and the LT1512 chip overheating. (At \$8 each, a melted chip is to be avoided).
\subsection{Current usage, and Solar Project}
This project is a descendant of the solar battery charger project. I'm going to restart that project with some of these components, but might use the LT1372, or some other more efficient regulator. No current limiting should be necessary, given that I will use small solar panels (though current limit, might need to be in consideration).
The INA169 draws about 90uA when measuring the 10mA of current going through for a 6V lead battery.
\end{document}

+ 10
- 0
batterycharge_stationdata/docs/5.toc View File

@ -0,0 +1,10 @@
\contentsline {section}{\numberline {1}Overview}{1}
\contentsline {section}{\numberline {2}Chip Hunting}{1}
\contentsline {subsection}{\numberline {2.1}Part Selection Summary}{3}
\contentsline {subsection}{\numberline {2.2}Current monitor}{5}
\contentsline {subsection}{\numberline {2.3}PCB Revision - Modular Parts}{6}
\contentsline {subsubsection}{\numberline {2.3.1}Ripped off by temperature sensors}{7}
\contentsline {section}{\numberline {3}Bom Notes}{8}
\contentsline {subsubsection}{\numberline {3.0.2}SOD323 (diode) is equal to 0805}{8}
\contentsline {section}{\numberline {4}PCB Build and Test Notes}{8}
\contentsline {subsection}{\numberline {4.1}Current usage, and Solar Project}{9}

+ 66
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batterycharge_stationdata/pcb/rev2/CurrentSense_INA169.bak View File

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The Kicad symbol for INA168/169 was INCORRECT.\nIt has since been fixed (in official libraries),\nbut in Devuan Jessie it is wrong, so beware.
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@ -49,7 +35,7 @@ P 3200 3400
AR Path="/5CBE9794/5CBE9BDD" Ref="R14" Part="1"
AR Path="/5CBEAB48/5CBE9BDD" Ref="R16" Part="1"
AR Path="/5CBEAC38/5CBE9BDD" Ref="R18" Part="1"
F 0 "R14" H 3270 3446 50 0000 L CNN
F 0 "R18" H 3270 3446 50 0000 L CNN
F 1 "1" H 3270 3355 50 0000 L CNN
F 2 "Capacitors_SMD:C_0805_HandSoldering" V 3130 3400 50 0001 C CNN
F 3 "" H 3200 3400 50 0000 C CNN
@ -58,8 +44,6 @@ F 3 "" H 3200 3400 50 0000 C CNN
$EndComp
Wire Wire Line
3200 3250 3650 3250
Wire Wire Line
3650 3250 3650 3300
Wire Wire Line
3200 3550 3650 3550
Wire Wire Line
@ -73,15 +57,15 @@ Connection ~ 3200 3550
$Comp
L power:GND #PWR0137
U 1 1 5CBE9E72
P 4050 3700
P 3650 4000
AR Path="/5CBE9794/5CBE9E72" Ref="#PWR0137" Part="1"
AR Path="/5CBEAB48/5CBE9E72" Ref="#PWR0140" Part="1"
AR Path="/5CBEAC38/5CBE9E72" Ref="#PWR0143" Part="1"
F 0 "#PWR0137" H 4050 3450 50 0001 C CNN
F 1 "GND" H 4055 3527 50 0000 C CNN
F 2 "" H 4050 3700 50 0000 C CNN
F 3 "" H 4050 3700 50 0000 C CNN
1 4050 3700
F 0 "#PWR0143" H 3650 3750 50 0001 C CNN
F 1 "GND" H 3655 3827 50 0000 C CNN
F 2 "" H 3650 4000 50 0000 C CNN
F 3 "" H 3650 4000 50 0000 C CNN
1 3650 4000
1 0 0 -1
$EndComp
$Comp
@ -91,7 +75,7 @@ P 4800 3550
AR Path="/5CBE9794/5CBEA23D" Ref="R15" Part="1"
AR Path="/5CBEAB48/5CBEA23D" Ref="R17" Part="1"
AR Path="/5CBEAC38/5CBEA23D" Ref="R19" Part="1"
F 0 "R15" H 4870 3596 50 0000 L CNN
F 0 "R19" H 4870 3596 50 0000 L CNN
F 1 "1K" H 4870 3505 50 0000 L CNN
F 2 "Capacitors_SMD:C_0805_HandSoldering" V 4730 3550 50 0001 C CNN
F 3 "" H 4800 3550 50 0000 C CNN
@ -105,7 +89,7 @@ P 4800 3700
AR Path="/5CBE9794/5CBEA2C7" Ref="#PWR0138" Part="1"
AR Path="/5CBEAB48/5CBEA2C7" Ref="#PWR0141" Part="1"
AR Path="/5CBEAC38/5CBEA2C7" Ref="#PWR0144" Part="1"
F 0 "#PWR0138" H 4800 3450 50 0001 C CNN
F 0 "#PWR0144" H 4800 3450 50 0001 C CNN
F 1 "GND" H 4805 3527 50 0000 C CNN
F 2 "" H 4800 3700 50 0000 C CNN
F 3 "" H 4800 3700 50 0000 C CNN
@ -125,4 +109,54 @@ Text HLabel 3200 4050 0 50 Input ~ 0
LOADOUT
Text Notes 3750 2050 0 50 ~ 0
INA169 Current Sense
$Comp
L conn:CONN_01X05 P21
U 1 1 5CC67A4E
P 4200 3400
AR Path="/5CBE9794/5CC67A4E" Ref="P21" Part="1"
AR Path="/5CBEAB48/5CC67A4E" Ref="P22" Part="1"
AR Path="/5CBEAC38/5CC67A4E" Ref="P23" Part="1"
F 0 "P23" H 4278 3441 50 0000 L CNN
F 1 "INA168/169" H 4278 3350 50 0000 L CNN
F 2 "TO_SOT_Packages_SMD:SOT-23-5" H 4200 3400 50 0001 C CNN
F 3 "" H 4200 3400 50 0000 C CNN
1 4200 3400
1 0 0 -1
$EndComp
Text Label 4000 3200 2 50 ~ 0
OUT
Text Label 4000 3300 2 50 ~ 0
GND
Text Label 4000 3400 2 50 ~ 0
VIN+
Text Label 4000 3500 2 50 ~ 0
VIN-
Text Label 4000 3600 2 50 ~ 0
V+
Wire Wire Line
4000 3400 3650 3400
Wire Wire Line
3650 3250 3650 3400
Wire Wire Line
4000 3500 3650 3500
Wire Wire Line
4000 3600 4000 4550
Wire Wire Line
4000 4550 3800 4550
Wire Wire Line
3650 4000 3650 3850
Wire Wire Line
3650 3850 3800 3850
Wire Wire Line
3800 3850 3800 3300
Wire Wire Line
3800 3300 4000 3300
Wire Wire Line
4000 3200 4000 3000
Wire Wire Line
4000 3000 4450 3000
Wire Wire Line
4450 3000 4450 3400
Text Notes 4800 2650 0 50 ~ 0
The Kicad symbol for INA168/169 was INCORRECT.\nIt has since been fixed (in official libraries),\nbut in Devuan Jessie it is wrong, so beware.
$EndSCHEMATC

+ 10
- 9
batterycharge_stationdata/pcb/rev2/LT1512_universalcharger.bak View File

@ -242,7 +242,7 @@ L device:R R10
U 1 1 5CBCBDA1
P 5200 4900
F 0 "R10" H 5270 4946 50 0000 L CNN
F 1 "0.2" H 5270 4855 50 0000 L CNN
F 1 "1" H 5270 4855 50 0000 L CNN
F 2 "Capacitors_SMD:C_0805_HandSoldering" V 5130 4900 50 0001 C CNN
F 3 "" H 5200 4900 50 0000 C CNN
1 5200 4900
@ -284,7 +284,7 @@ F 1 "100K" H 2992 6545 50 0000 R CNN
F 2 "Pin_Headers:Pin_Header_Straight_1x04" V 3030 6500 50 0001 C CNN
F 3 "" H 3100 6500 50 0000 C CNN
1 3100 6500
-1 0 0 1
1 0 0 -1
$EndComp
$Comp
L device:R R13
@ -476,10 +476,6 @@ Connection ~ 2350 6800
Connection ~ 2800 6800
Wire Wire Line
2350 6500 2350 6300
Wire Wire Line
2250 5900 2700 5900
Wire Wire Line
2700 5900 2700 5700
Wire Wire Line
2800 6800 2800 6900
$Comp
@ -493,9 +489,6 @@ F 3 "" H 2700 6300 50 0000 C CNN
1 2700 6300
1 0 0 -1
$EndComp
Wire Wire Line
2700 6150 2700 5900
Connection ~ 2700 5900
Wire Wire Line
2700 6450 2700 6800
Connection ~ 2700 6800
@ -505,4 +498,12 @@ Text HLabel 5200 4400 0 50 Input ~ 0
LT_IFEEDBACK
Text Notes 2650 3050 0 50 ~ 0
Data Sheet mentions that input surges \ncan fry 22uf input\nbut a 2.2uf ceramic will work \n(keep it close to ic).\n22uf on output should be tantalum.
Wire Wire Line
2250 5900 2250 5700
Wire Wire Line
2250 5700 2700 5700
Wire Wire Line
2800 6150 2700 6150
Wire Wire Line
2800 5700 2800 6150
$EndSCHEMATC

+ 9
- 8
batterycharge_stationdata/pcb/rev2/LT1512_universalcharger.sch View File

@ -242,7 +242,7 @@ L device:R R10
U 1 1 5CBCBDA1
P 5200 4900
F 0 "R10" H 5270 4946 50 0000 L CNN
F 1 "0.2" H 5270 4855 50 0000 L CNN
F 1 "1" H 5270 4855 50 0000 L CNN
F 2 "Capacitors_SMD:C_0805_HandSoldering" V 5130 4900 50 0001 C CNN
F 3 "" H 5200 4900 50 0000 C CNN
1 5200 4900
@ -476,10 +476,6 @@ Connection ~ 2350 6800
Connection ~ 2800 6800
Wire Wire Line
2350 6500 2350 6300
Wire Wire Line
2250 5900 2700 5900
Wire Wire Line
2700 5900 2700 5700
Wire Wire Line
2800 6800 2800 6900
$Comp
@ -493,9 +489,6 @@ F 3 "" H 2700 6300 50 0000 C CNN
1 2700 6300
1 0 0 -1
$EndComp
Wire Wire Line
2700 6150 2700 5900
Connection ~ 2700 5900
Wire Wire Line
2700 6450 2700 6800
Connection ~ 2700 6800
@ -505,4 +498,12 @@ Text HLabel 5200 4400 0 50 Input ~ 0
LT_IFEEDBACK
Text Notes 2650 3050 0 50 ~ 0
Data Sheet mentions that input surges \ncan fry 22uf input\nbut a 2.2uf ceramic will work \n(keep it close to ic).\n22uf on output should be tantalum.
Wire Wire Line
2250 5900 2250 5700
Wire Wire Line
2250 5700 2700 5700
Wire Wire Line
2800 6150 2700 6150
Wire Wire Line
2800 5700 2800 6150
$EndSCHEMATC

+ 0
- 30
batterycharge_stationdata/pcb/rev2/batterystation-cache.lib View File

@ -518,36 +518,6 @@ X IN 3 -400 150 150 R 50 50 1 1 I
ENDDRAW
ENDDEF
#
# sensors:INA168
#
DEF sensors:INA168 U 0 20 Y Y 1 F N
F0 "U" 100 350 50 H V L CNN
F1 "sensors:INA168" 100 250 50 H V L CNN
F2 "TO_SOT_Packages_SMD:SOT-23-5" 100 -250 50 H I L CNN
F3 "" 0 0 50 H V C CNN
ALIAS INA168
$FPLIST
SOT-23-*
$ENDFPLIST
DRAW
S -250 200 300 -200 0 1 10 f
P 2 0 1 0 0 0 70 0 N
P 2 0 1 0 70 -10 100 -40 N
P 2 0 1 0 70 30 70 -30 N
P 4 0 1 10 -100 50 -100 -50 0 0 -100 50 N
P 4 0 1 0 100 -40 90 -20 80 -30 100 -40 N
P 4 0 1 0 100 -40 270 -40 270 0 300 0 N
P 5 0 1 0 70 10 100 40 100 70 -110 70 -110 30 N
P 10 0 1 0 -100 -20 -120 -20 -130 -30 -140 -10 -150 -30 -160 -10 -170 -30 -180 -20 -200 -20 -200 -50 N
P 10 0 1 0 -100 30 -120 30 -130 40 -140 20 -150 40 -160 20 -170 40 -180 30 -200 30 -200 60 N
X OUT 1 400 0 100 L 50 50 1 1 O
X GND 2 0 -300 100 U 50 50 1 1 W
X V+ 3 0 300 100 D 50 50 1 1 W
X +IN 4 -400 100 150 R 50 50 1 1 I
X -IN 5 -400 -100 150 R 50 50 1 1 I
ENDDRAW
ENDDEF
#
# switches:SW_DPDT_x2
#
DEF switches:SW_DPDT_x2 SW 0 0 Y N 2 F N

+ 410
- 324
batterycharge_stationdata/pcb/rev2/batterystation.kicad_pcb View File

@ -3,10 +3,10 @@
(general
(thickness 1.6)
(drawings 54)
(tracks 667)
(tracks 699)
(zones 0)
(modules 70)
(nets 72)
(modules 71)
(nets 76)
)
(page USLetter)
@ -32,7 +32,7 @@
)
(setup
(last_trace_width 1.27)
(last_trace_width 0.254)
(user_trace_width 0.1524)
(user_trace_width 0.254)
(user_trace_width 0.3302)
@ -169,7 +169,11 @@
(net 68 "Net-(R7-Pad1)")
(net 69 "Net-(R8-Pad1)")
(net 70 "Net-(R8-Pad2)")
(net 71 "Net-(SW2-Pad2)")
(net 71 +3V3)
(net 72 "Net-(U1-Pad2)")
(net 73 "Net-(U1-Pad3)")
(net 74 "Net-(U1-Pad1)")
(net 75 "Net-(SW1-Pad2)")
(net_class Default "This is the default net class."
(clearance 0.254)
@ -179,6 +183,7 @@
(uvia_dia 0.6858)
(uvia_drill 0.3302)
(add_net +12V)
(add_net +3V3)
(add_net +5V)
(add_net /CurrentSense_INA169_1/CurrentOUT)
(add_net /CurrentSense_INA169_1/LOADIN)
@ -248,7 +253,10 @@
(add_net "Net-(R7-Pad1)")
(add_net "Net-(R8-Pad1)")
(add_net "Net-(R8-Pad2)")
(add_net "Net-(SW2-Pad2)")
(add_net "Net-(SW1-Pad2)")
(add_net "Net-(U1-Pad1)")
(add_net "Net-(U1-Pad2)")
(add_net "Net-(U1-Pad3)")
)
(module Capacitors_SMD:C_0805_HandSoldering (layer F.Cu) (tedit 5CBD07B9) (tstamp 5CC60F97)
@ -617,14 +625,14 @@
)
)
(module Diodes_SMD:SOD-323_HandSoldering (layer F.Cu) (tedit 5CBD05C8) (tstamp 5CC61050)
(module Diodes_SMD:SOD-323_HandSoldering (layer F.Cu) (tedit 5CC4FD9A) (tstamp 5CC61050)
(at 160.02 133.35 90)
(descr SOD-323)
(tags SOD-323)
(path /5CBC6C0A/5CBCC66F)
(attr smd)
(fp_text reference D2 (at 0 -1.85 90) (layer F.Fab)
(effects (font (size 1 1) (thickness 0.15)))
(fp_text reference D2 (at 0 -1.85 90) (layer F.SilkS)
(effects (font (size 0.508 0.508) (thickness 0.127)))
)
(fp_text value D_Schottky (at 0.1 1.9 90) (layer F.Fab)
(effects (font (size 1 1) (thickness 0.15)))
@ -1311,7 +1319,7 @@
(fp_line (start -1.27 1.27) (end -1.27 3.81) (layer F.SilkS) (width 0.15))
(fp_line (start -1.27 3.81) (end 1.27 3.81) (layer F.SilkS) (width 0.15))
(pad 1 thru_hole rect (at 0 0) (size 2.032 2.032) (drill 1.016) (layers *.Cu *.Mask)
(net 29 "Net-(J1-Pad17)"))
(net 71 +3V3))
(pad 2 thru_hole oval (at 0 2.54) (size 2.032 2.032) (drill 1.016) (layers *.Cu *.Mask)
(net 57 /ENC28J60/VCC_Branch))
(model Pin_Headers.3dshapes/Pin_Header_Straight_1x02.wrl
@ -1956,7 +1964,7 @@
(fp_text reference R10 (at -2.647 -1.778 270) (layer F.SilkS) hide
(effects (font (size 1 1) (thickness 0.15)))
)
(fp_text value 0.2 (at -3.155 0.127) (layer F.SilkS)
(fp_text value 1 (at -3.155 0.127) (layer F.SilkS)
(effects (font (size 0.508 0.508) (thickness 0.127)))
)
(fp_line (start -0.5 0.85) (end 0.5 0.85) (layer F.SilkS) (width 0.15))
@ -2313,7 +2321,7 @@
(pad 1 smd rect (at -2.25 -1.425 180) (size 0.7 1.5) (layers F.Cu F.Paste F.Mask)
(net 67 "Net-(R6-Pad1)"))
(pad 2 smd rect (at 0.75 -1.425 180) (size 0.7 1.5) (layers F.Cu F.Paste F.Mask)
(net 68 "Net-(R7-Pad1)"))
(net 75 "Net-(SW1-Pad2)"))
(pad 3 smd rect (at 2.25 -1.425 180) (size 0.7 1.5) (layers F.Cu F.Paste F.Mask)
(net 66 "Net-(R5-Pad1)"))
(pad "" smd rect (at -3.65 1.425 180) (size 1 0.8) (layers F.Cu F.Paste F.Mask))
@ -2362,11 +2370,11 @@
(pad 1 smd rect (at -3 -1.425 180) (size 0.7 1.5) (layers F.Cu F.Paste F.Mask)
(net 69 "Net-(R8-Pad1)"))
(pad 2 smd rect (at -1.5 -1.425 180) (size 0.7 1.5) (layers F.Cu F.Paste F.Mask)
(net 71 "Net-(SW2-Pad2)"))
(net 68 "Net-(R7-Pad1)"))
(pad 3 smd rect (at 1.5 -1.425 180) (size 0.7 1.5) (layers F.Cu F.Paste F.Mask)
(net 10 /LT1512/LT_BATCHRG))
(pad 4 smd rect (at 3 -1.425 180) (size 0.7 1.5) (layers F.Cu F.Paste F.Mask)
(net 68 "Net-(R7-Pad1)"))
(net 75 "Net-(SW1-Pad2)"))
(pad "" smd rect (at -5.15 1.425 180) (size 1 0.8) (layers F.Cu F.Paste F.Mask))
(pad "" smd rect (at 5.15 1.425 180) (size 1 0.8) (layers F.Cu F.Paste F.Mask))
(pad "" smd rect (at 5.15 -0.775 180) (size 1 0.8) (layers F.Cu F.Paste F.Mask))
@ -2430,8 +2438,7 @@
(fp_line (start -4.1 -3.41) (end 1.91 -3.41) (layer F.SilkS) (width 0.12))
(fp_line (start -1.85 3.35) (end 1.85 3.35) (layer F.Fab) (width 0.15))
(fp_line (start 1.85 -3.35) (end 1.85 3.35) (layer F.Fab) (width 0.15))
(pad 4 smd rect (at 3.15 0 90) (size 2 3.8) (layers F.Cu F.Paste F.Mask)
(net 2 +5V))
(pad 4 smd rect (at 3.15 0 90) (size 2 3.8) (layers F.Cu F.Paste F.Mask))
(pad 2 smd rect (at -3.15 0 90) (size 2 1.5) (layers F.Cu F.Paste F.Mask)
(net 2 +5V))
(pad 3 smd rect (at -3.15 2.3 90) (size 2 1.5) (layers F.Cu F.Paste F.Mask)
@ -2445,123 +2452,6 @@
)
)
(module TO_SOT_Packages_SMD:SOT-23-5 (layer F.Cu) (tedit 5CBD0479) (tstamp 5CC61434)
(at 126.805 78.2244 270)
(descr "5-pin SOT23 package")
(tags SOT-23-5)
(path /5CBE9794/5CBE9994)
(attr smd)
(fp_text reference U3 (at 0 -2.9 270) (layer F.Fab)
(effects (font (size 1 1) (thickness 0.15)))
)
(fp_text value INA169 (at 0 0.059209) (layer F.SilkS)
(effects (font (size 0.508 0.508) (thickness 0.127)))
)
(fp_line (start 0.9 -1.55) (end 0.9 1.55) (layer F.Fab) (width 0.15))
(fp_line (start 0.9 1.55) (end -0.9 1.55) (layer F.Fab) (width 0.15))
(fp_line (start -0.9 -1.55) (end -0.9 1.55) (layer F.Fab) (width 0.15))
(fp_line (start 0.9 -1.55) (end -0.9 -1.55) (layer F.Fab) (width 0.15))
(fp_line (start -1.9 1.8) (end -1.9 -1.8) (layer F.CrtYd) (width 0.05))
(fp_line (start 1.9 1.8) (end -1.9 1.8) (layer F.CrtYd) (width 0.05))
(fp_line (start 1.9 -1.8) (end 1.9 1.8) (layer F.CrtYd) (width 0.05))
(fp_line (start -1.9 -1.8) (end 1.9 -1.8) (layer F.CrtYd) (width 0.05))
(fp_line (start 0.9 -1.61) (end -1.55 -1.61) (layer F.SilkS) (width 0.12))
(fp_line (start -0.9 1.61) (end 0.9 1.61) (layer F.SilkS) (width 0.12))
(pad 5 smd rect (at 1.1 -0.95 270) (size 1.06 0.65) (layers F.Cu F.Paste F.Mask)
(net 43 /CurrentSense_INA169_1/LOADOUT))
(pad 4 smd rect (at 1.1 0.95 270) (size 1.06 0.65) (layers F.Cu F.Paste F.Mask)
(net 44 /CurrentSense_INA169_1/LOADIN))
(pad 3 smd rect (at -1.1 0.95 270) (size 1.06 0.65) (layers F.Cu F.Paste F.Mask)
(net 2 +5V))
(pad 2 smd rect (at -1.1 0 270) (size 1.06 0.65) (layers F.Cu F.Paste F.Mask)
(net 1 GND))
(pad 1 smd rect (at -1.1 -0.95 270) (size 1.06 0.65) (layers F.Cu F.Paste F.Mask)
(net 45 /CurrentSense_INA169_1/CurrentOUT))
(model TO_SOT_Packages_SMD.3dshapes/SOT-23-5.wrl
(at (xyz 0 0 0))
(scale (xyz 1 1 1))
(rotate (xyz 0 0 0))
)
)
(module TO_SOT_Packages_SMD:SOT-23-5 (layer F.Cu) (tedit 5CBD0486) (tstamp 5CC61447)
(at 143.315 78.2244 270)
(descr "5-pin SOT23 package")
(tags SOT-23-5)
(path /5CBEAB48/5CBE9994)
(attr smd)
(fp_text reference U4 (at 0 -2.9 270) (layer F.Fab)
(effects (font (size 1 1) (thickness 0.15)))
)
(fp_text value INA169 (at 0.134595 -0.067791) (layer F.SilkS)
(effects (font (size 0.508 0.508) (thickness 0.127)))
)
(fp_line (start -0.9 1.61) (end 0.9 1.61) (layer F.SilkS) (width 0.12))
(fp_line (start 0.9 -1.61) (end -1.55 -1.61) (layer F.SilkS) (width 0.12))
(fp_line (start -1.9 -1.8) (end 1.9 -1.8) (layer F.CrtYd) (width 0.05))
(fp_line (start 1.9 -1.8) (end 1.9 1.8) (layer F.CrtYd) (width 0.05))
(fp_line (start 1.9 1.8) (end -1.9 1.8) (layer F.CrtYd) (width 0.05))
(fp_line (start -1.9 1.8) (end -1.9 -1.8) (layer F.CrtYd) (width 0.05))
(fp_line (start 0.9 -1.55) (end -0.9 -1.55) (layer F.Fab) (width 0.15))
(fp_line (start -0.9 -1.55) (end -0.9 1.55) (layer F.Fab) (width 0.15))
(fp_line (start 0.9 1.55) (end -0.9 1.55) (layer F.Fab) (width 0.15))
(fp_line (start 0.9 -1.55) (end 0.9 1.55) (layer F.Fab) (width 0.15))
(pad 1 smd rect (at -1.1 -0.95 270) (size 1.06 0.65) (layers F.Cu F.Paste F.Mask)
(net 46 /sheet5CBEAB48/CurrentOUT))
(pad 2 smd rect (at -1.1 0 270) (size 1.06 0.65) (layers F.Cu F.Paste F.Mask)
(net 1 GND))
(pad 3 smd rect (at -1.1 0.95 270) (size 1.06 0.65) (layers F.Cu F.Paste F.Mask)
(net 2 +5V))
(pad 4 smd rect (at 1.1 0.95 270) (size 1.06 0.65) (layers F.Cu F.Paste F.Mask)
(net 47 /sheet5CBEAB48/LOADIN))
(pad 5 smd rect (at 1.1 -0.95 270) (size 1.06 0.65) (layers F.Cu F.Paste F.Mask)
(net 48 /sheet5CBEAB48/LOADOUT))
(model TO_SOT_Packages_SMD.3dshapes/SOT-23-5.wrl
(at (xyz 0 0 0))
(scale (xyz 1 1 1))
(rotate (xyz 0 0 0))
)
)
(module TO_SOT_Packages_SMD:SOT-23-5 (layer F.Cu) (tedit 5CBD04DB) (tstamp 5CC6145A)
(at 159.825 78.2244 270)
(descr "5-pin SOT23 package")
(tags SOT-23-5)
(path /5CBEAC38/5CBE9994)
(attr smd)
(fp_text reference U5 (at 0 -2.9 270) (layer F.Fab)
(effects (font (size 1 1) (thickness 0.15)))
)
(fp_text value INA169 (at 0.134595 -0.067791) (layer F.SilkS)
(effects (font (size 0.508 0.508) (thickness 0.127)))
)
(fp_line (start 0.9 -1.55) (end 0.9 1.55) (layer F.Fab) (width 0.15))
(fp_line (start 0.9 1.55) (end -0.9 1.55) (layer F.Fab) (width 0.15))
(fp_line (start -0.9 -1.55) (end -0.9 1.55) (layer F.Fab) (width 0.15))
(fp_line (start 0.9 -1.55) (end -0.9 -1.55) (layer F.Fab) (width 0.15))
(fp_line (start -1.9 1.8) (end -1.9 -1.8) (layer F.CrtYd) (width 0.05))
(fp_line (start 1.9 1.8) (end -1.9 1.8) (layer F.CrtYd) (width 0.05))
(fp_line (start 1.9 -1.8) (end 1.9 1.8) (layer F.CrtYd) (width 0.05))
(fp_line (start -1.9 -1.8) (end 1.9 -1.8) (layer F.CrtYd) (width 0.05))
(fp_line (start 0.9 -1.61) (end -1.55 -1.61) (layer F.SilkS) (width 0.12))
(fp_line (start -0.9 1.61) (end 0.9 1.61) (layer F.SilkS) (width 0.12))
(pad 5 smd rect (at 1.1 -0.95 270) (size 1.06 0.65) (layers F.Cu F.Paste F.Mask)
(net 51 /sheet5CBEAC38/LOADOUT))
(pad 4 smd rect (at 1.1 0.95 270) (size 1.06 0.65) (layers F.Cu F.Paste F.Mask)
(net 52 /sheet5CBEAC38/LOADIN))
(pad 3 smd rect (at -1.1 0.95 270) (size 1.06 0.65) (layers F.Cu F.Paste F.Mask)
(net 2 +5V))
(pad 2 smd rect (at -1.1 0 270) (size 1.06 0.65) (layers F.Cu F.Paste F.Mask)
(net 1 GND))
(pad 1 smd rect (at -1.1 -0.95 270) (size 1.06 0.65) (layers F.Cu F.Paste F.Mask)
(net 53 /sheet5CBEAC38/CurrentOUT))
(model TO_SOT_Packages_SMD.3dshapes/SOT-23-5.wrl
(at (xyz 0 0 0))
(scale (xyz 1 1 1))
(rotate (xyz 0 0 0))
)
)
(module Connectors:BARREL_JACK (layer F.Cu) (tedit 0) (tstamp 5CC05F9F)
(at 78.74 83.82)
(descr "DC Barrel Jack")
@ -2918,6 +2808,162 @@
)
)
(module TO_SOT_Packages_SMD:SOT-223 (layer F.Cu) (tedit 583F3B4E) (tstamp 5CC4C6FB)
(at 213.36 127)
(descr "module CMS SOT223 4 pins")
(tags "CMS SOT")
(path /5CBC4AC4/5CBC4E70)
(attr smd)
(fp_text reference U1 (at 0 -4.5) (layer F.SilkS)
(effects (font (size 1 1) (thickness 0.15)))
)
(fp_text value AP1117 (at 0 4.5) (layer F.Fab)
(effects (font (size 1 1) (thickness 0.15)))
)
(fp_line (start 1.91 3.41) (end 1.91 2.15) (layer F.SilkS) (width 0.12))
(fp_line (start 1.91 -3.41) (end 1.91 -2.15) (layer F.SilkS) (width 0.12))
(fp_line (start 4.4 -3.6) (end -4.4 -3.6) (layer F.CrtYd) (width 0.05))
(fp_line (start 4.4 3.6) (end 4.4 -3.6) (layer F.CrtYd) (width 0.05))
(fp_line (start -4.4 3.6) (end 4.4 3.6) (layer F.CrtYd) (width 0.05))
(fp_line (start -4.4 -3.6) (end -4.4 3.6) (layer F.CrtYd) (width 0.05))
(fp_line (start -1.85 -3.35) (end -1.85 3.35) (layer F.Fab) (width 0.15))
(fp_line (start -1.85 3.41) (end 1.91 3.41) (layer F.SilkS) (width 0.12))
(fp_line (start -1.85 -3.35) (end 1.85 -3.35) (layer F.Fab) (width 0.15))
(fp_line (start -4.1 -3.41) (end 1.91 -3.41) (layer F.SilkS) (width 0.12))
(fp_line (start -1.85 3.35) (end 1.85 3.35) (layer F.Fab) (width 0.15))
(fp_line (start 1.85 -3.35) (end 1.85 3.35) (layer F.Fab) (width 0.15))
(pad 4 smd rect (at 3.15 0) (size 2 3.8) (layers F.Cu F.Paste F.Mask)
(net 72 "Net-(U1-Pad2)"))
(pad 2 smd rect (at -3.15 0) (size 2 1.5) (layers F.Cu F.Paste F.Mask)
(net 72 "Net-(U1-Pad2)"))
(pad 3 smd rect (at -3.15 2.3) (size 2 1.5) (layers F.Cu F.Paste F.Mask)
(net 73 "Net-(U1-Pad3)"))
(pad 1 smd rect (at -3.15 -2.3) (size 2 1.5) (layers F.Cu F.Paste F.Mask)
(net 74 "Net-(U1-Pad1)"))
(model TO_SOT_Packages_SMD.3dshapes/SOT-223.wrl
(at (xyz 0 0 0))
(scale (xyz 0.4 0.4 0.4))
(rotate (xyz 0 0 90))
)
)
(module TO_SOT_Packages_SMD:SOT-23-5 (layer F.Cu) (tedit 583F3A3F) (tstamp 5CCA4DD3)
(at 126.820428 59.2835)
(descr "5-pin SOT23 package")
(tags SOT-23-5)
(path /5CBE9794/5CC67A4E)
(attr smd)
(fp_text reference P21 (at 0 -2.9) (layer F.SilkS)
(effects (font (size 1 1) (thickness 0.15)))
)
(fp_text value INA168/169 (at 0 2.9) (layer F.Fab)
(effects (font (size 1 1) (thickness 0.15)))
)
(fp_line (start -0.9 1.61) (end 0.9 1.61) (layer F.SilkS) (width 0.12))
(fp_line (start 0.9 -1.61) (end -1.55 -1.61) (layer F.SilkS) (width 0.12))
(fp_line (start -1.9 -1.8) (end 1.9 -1.8) (layer F.CrtYd) (width 0.05))
(fp_line (start 1.9 -1.8) (end 1.9 1.8) (layer F.CrtYd) (width 0.05))
(fp_line (start 1.9 1.8) (end -1.9 1.8) (layer F.CrtYd) (width 0.05))
(fp_line (start -1.9 1.8) (end -1.9 -1.8) (layer F.CrtYd) (width 0.05))
(fp_line (start 0.9 -1.55) (end -0.9 -1.55) (layer F.Fab) (width 0.15))
(fp_line (start -0.9 -1.55) (end -0.9 1.55) (layer F.Fab) (width 0.15))
(fp_line (start 0.9 1.55) (end -0.9 1.55) (layer F.Fab) (width 0.15))
(fp_line (start 0.9 -1.55) (end 0.9 1.55) (layer F.Fab) (width 0.15))
(pad 1 smd rect (at -1.1 -0.95) (size 1.06 0.65) (layers F.Cu F.Paste F.Mask)
(net 45 /CurrentSense_INA169_1/CurrentOUT))
(pad 2 smd rect (at -1.1 0) (size 1.06 0.65) (layers F.Cu F.Paste F.Mask)
(net 1 GND))
(pad 3 smd rect (at -1.1 0.95) (size 1.06 0.65) (layers F.Cu F.Paste F.Mask)
(net 44 /CurrentSense_INA169_1/LOADIN))
(pad 4 smd rect (at 1.1 0.95) (size 1.06 0.65) (layers F.Cu F.Paste F.Mask)
(net 43 /CurrentSense_INA169_1/LOADOUT))
(pad 5 smd rect (at 1.1 -0.95) (size 1.06 0.65) (layers F.Cu F.Paste F.Mask)
(net 2 +5V))
(model TO_SOT_Packages_SMD.3dshapes/SOT-23-5.wrl
(at (xyz 0 0 0))
(scale (xyz 1 1 1))
(rotate (xyz 0 0 0))
)
)
(module TO_SOT_Packages_SMD:SOT-23-5 (layer F.Cu) (tedit 583F3A3F) (tstamp 5CCA4DE6)
(at 126.820428 70.4035)
(descr "5-pin SOT23 package")
(tags SOT-23-5)
(path /5CBEAB48/5CC67A4E)
(attr smd)
(fp_text reference P22 (at 0 -2.9) (layer F.SilkS)
(effects (font (size 1 1) (thickness 0.15)))
)
(fp_text value INA168/169 (at 0 2.9) (layer F.Fab)
(effects (font (size 1 1) (thickness 0.15)))
)
(fp_line (start 0.9 -1.55) (end 0.9 1.55) (layer F.Fab) (width 0.15))
(fp_line (start 0.9 1.55) (end -0.9 1.55) (layer F.Fab) (width 0.15))
(fp_line (start -0.9 -1.55) (end -0.9 1.55) (layer F.Fab) (width 0.15))
(fp_line (start 0.9 -1.55) (end -0.9 -1.55) (layer F.Fab) (width 0.15))
(fp_line (start -1.9 1.8) (end -1.9 -1.8) (layer F.CrtYd) (width 0.05))
(fp_line (start 1.9 1.8) (end -1.9 1.8) (layer F.CrtYd) (width 0.05))
(fp_line (start 1.9 -1.8) (end 1.9 1.8) (layer F.CrtYd) (width 0.05))
(fp_line (start -1.9 -1.8) (end 1.9 -1.8) (layer F.CrtYd) (width 0.05))
(fp_line (start 0.9 -1.61) (end -1.55 -1.61) (layer F.SilkS) (width 0.12))
(fp_line (start -0.9 1.61) (end 0.9 1.61) (layer F.SilkS) (width 0.12))
(pad 5 smd rect (at 1.1 -0.95) (size 1.06 0.65) (layers F.Cu F.Paste F.Mask)
(net 2 +5V))
(pad 4 smd rect (at 1.1 0.95) (size 1.06 0.65) (layers F.Cu F.Paste F.Mask)
(net 48 /sheet5CBEAB48/LOADOUT))
(pad 3 smd rect (at -1.1 0.95) (size 1.06 0.65) (layers F.Cu F.Paste F.Mask)
(net 47 /sheet5CBEAB48/LOADIN))
(pad 2 smd rect (at -1.1 0) (size 1.06 0.65) (layers F.Cu F.Paste F.Mask)
(net 1 GND))
(pad 1 smd rect (at -1.1 -0.95) (size 1.06 0.65) (layers F.Cu F.Paste F.Mask)
(net 46 /sheet5CBEAB48/CurrentOUT))
(model TO_SOT_Packages_SMD.3dshapes/SOT-23-5.wrl
(at (xyz 0 0 0))
(scale (xyz 1 1 1))
(rotate (xyz 0 0 0))
)
)
(module TO_SOT_Packages_SMD:SOT-23-5 (layer F.Cu) (tedit 583F3A3F) (tstamp 5CCA4DF9)
(at 144.140428 59.2835)
(descr "5-pin SOT23 package")
(tags SOT-23-5)
(path /5CBEAC38/5CC67A4E)
(attr smd)
(fp_text reference P23 (at 0 -2.9) (layer F.SilkS)
(effects (font (size 1 1) (thickness 0.15)))
)
(fp_text value INA168/169 (at 0 2.9) (layer F.Fab)
(effects (font (size 1 1) (thickness 0.15)))
)
(fp_line (start -0.9 1.61) (end 0.9 1.61) (layer F.SilkS) (width 0.12))
(fp_line (start 0.9 -1.61) (end -1.55 -1.61) (layer F.SilkS) (width 0.12))
(fp_line (start -1.9 -1.8) (end 1.9 -1.8) (layer F.CrtYd) (width 0.05))
(fp_line (start 1.9 -1.8) (end 1.9 1.8) (layer F.CrtYd) (width 0.05))
(fp_line (start 1.9 1.8) (end -1.9 1.8) (layer F.CrtYd) (width 0.05))
(fp_line (start -1.9 1.8) (end -1.9 -1.8) (layer F.CrtYd) (width 0.05))
(fp_line (start 0.9 -1.55) (end -0.9 -1.55) (layer F.Fab) (width 0.15))
(fp_line (start -0.9 -1.55) (end -0.9 1.55) (layer F.Fab) (width 0.15))
(fp_line (start 0.9 1.55) (end -0.9 1.55) (layer F.Fab) (width 0.15))
(fp_line (start 0.9 -1.55) (end 0.9 1.55) (layer F.Fab) (width 0.15))
(pad 1 smd rect (at -1.1 -0.95) (size 1.06 0.65) (layers F.Cu F.Paste F.Mask)
(net 53 /sheet5CBEAC38/CurrentOUT))
(pad 2 smd rect (at -1.1 0) (size 1.06 0.65) (layers F.Cu F.Paste F.Mask)
(net 1 GND))
(pad 3 smd rect (at -1.1 0.95) (size 1.06 0.65) (layers F.Cu F.Paste F.Mask)
(net 52 /sheet5CBEAC38/LOADIN))
(pad 4 smd rect (at 1.1 0.95) (size 1.06 0.65) (layers F.Cu F.Paste F.Mask)
(net 51 /sheet5CBEAC38/LOADOUT))
(pad 5 smd rect (at 1.1 -0.95) (size 1.06 0.65) (layers F.Cu F.Paste F.Mask)
(net 2 +5V))
(model TO_SOT_Packages_SMD.3dshapes/SOT-23-5.wrl
(at (xyz 0 0 0))
(scale (xyz 1 1 1))
(rotate (xyz 0 0 0))
)
)
(gr_text BATT (at 190.5 66.04) (layer F.SilkS) (tstamp 5CC1A6C9)
(effects (font (size 0.508 0.508) (thickness 0.127)))
)
@ -3224,9 +3270,6 @@
(segment (start 116.4107 83.82) (end 114.965 83.82) (width 1.27) (layer F.Cu) (net 4))
(segment (start 114.965 83.82) (end 92.73 61.585) (width 1.27) (layer F.Cu) (net 4))
(segment (start 92.73 61.585) (end 92.73 59.69) (width 1.27) (layer F.Cu) (net 4))
(segment (start 143.637 121.305) (end 142.6307 121.305) (width 0.254) (layer F.Cu) (net 5))
(segment (start 142.367 121.158) (end 142.4837 121.158) (width 0.254) (layer F.Cu) (net 5))
(segment (start 142.4837 121.158) (end 142.6307 121.305) (width 0.254) (layer F.Cu) (net 5))
(segment (start 142.367 130.937) (end 139.065 130.937) (width 1.27) (layer B.Cu) (net 5))
(segment (start 148.59 133.35) (end 146.177 130.937) (width 1.27) (layer B.Cu) (net 5))
(segment (start 146.177 130.937) (end 142.367 130.937) (width 1.27) (layer B.Cu) (net 5))
@ -3245,7 +3288,6 @@
(segment (start 135.763 130.937) (end 135.255 130.937) (width 1.27) (layer F.Cu) (net 5))
(segment (start 142.367 123.825) (end 142.367 122.936) (width 1.27) (layer B.Cu) (net 5))
(segment (start 142.367 122.936) (end 142.367 122.047) (width 1.27) (layer B.Cu) (net 5))
(segment (start 142.367 122.047) (end 142.367 121.158) (width 1.27) (layer B.Cu) (net 5))
(segment (start 142.367 121.158) (end 142.367 121.031) (width 1.27) (layer B.Cu) (net 5))
(segment (start 142.367 130.937) (end 142.367 123.825) (width 1.27) (layer B.Cu) (net 5))
(segment (start 135.763 130.937) (end 137.414 129.286) (width 1.27) (layer F.Cu) (net 5))
@ -3268,6 +3310,10 @@
(via (at 136.017 130.937) (size 0.6858) (drill 0.330199) (layers F.Cu B.Cu) (net 5))
(via (at 135.255 130.937) (size 0.6858) (drill 0.330199) (layers F.Cu B.Cu) (net 5))
(via (at 134.493 130.937) (size 0.6858) (drill 0.330199) (layers F.Cu B.Cu) (net 5))
(segment (start 142.367 123.825) (end 142.367 121.158) (width 0.762) (layer F.Cu) (net 5))
(segment (start 142.367 122.047) (end 142.367 121.158) (width 1.27) (layer F.Cu) (net 5))
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(segment (start 148.59 128.505) (end 148.59 129.381) (width 1.27) (layer F.Cu) (net 6))
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(segment (start 152.051 132.842) (end 157.508 132.842) (width 1.27) (layer F.Cu) (net 6))
@ -3652,20 +3698,44 @@
(segment (start 180.63 128) (end 180.34 128.29) (width 0.508) (layer F.Cu) (net 66))
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(segment (start 182.13 126.27) (end 181.86401 125.98401) (width 1.27) (layer F.Cu) (net 68))
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@ -3678,6 +3748,14 @@
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(connect_pads (clearance 0.508))
@ -3950,6 +4028,34 @@
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)
)
(filled_polygon
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(filled_polygon

+ 292
- 206
batterycharge_stationdata/pcb/rev2/batterystation.kicad_pcb-bak View File

@ -3,10 +3,10 @@
(general
(thickness 1.6)
(drawings 54)
(tracks 667)
(tracks 699)
(zones 0)
(modules 70)
(nets 72)
(modules 71)
(nets 76)
)
(page USLetter)
@ -169,7 +169,11 @@
(net 68 "Net-(R7-Pad1)")
(net 69 "Net-(R8-Pad1)")
(net 70 "Net-(R8-Pad2)")
(net 71 "Net-(SW2-Pad2)")
(net 71 +3V3)
(net 72 "Net-(U1-Pad2)")
(net 73 "Net-(U1-Pad3)")
(net 74 "Net-(U1-Pad1)")
(net 75 "Net-(SW1-Pad2)")
(net_class Default "This is the default net class."
(clearance 0.254)
@ -179,6 +183,7 @@
(uvia_dia 0.6858)
(uvia_drill 0.3302)
(add_net +12V)
(add_net +3V3)
(add_net +5V)
(add_net /CurrentSense_INA169_1/CurrentOUT)
(add_net /CurrentSense_INA169_1/LOADIN)
@ -248,7 +253,10 @@
(add_net "Net-(R7-Pad1)")
(add_net "Net-(R8-Pad1)")
(add_net "Net-(R8-Pad2)")
(add_net "Net-(SW2-Pad2)")
(add_net "Net-(SW1-Pad2)")
(add_net "Net-(U1-Pad1)")
(add_net "Net-(U1-Pad2)")
(add_net "Net-(U1-Pad3)")
)
(module Capacitors_SMD:C_0805_HandSoldering (layer F.Cu) (tedit 5CBD07B9) (tstamp 5CC60F97)
@ -617,14 +625,14 @@
)
)
(module Diodes_SMD:SOD-323_HandSoldering (layer F.Cu) (tedit 5CBD05C8) (tstamp 5CC61050)
(module Diodes_SMD:SOD-323_HandSoldering (layer F.Cu) (tedit 5CC4FD9A) (tstamp 5CC61050)
(at 160.02 133.35 90)
(descr SOD-323)
(tags SOD-323)
(path /5CBC6C0A/5CBCC66F)
(attr smd)
(fp_text reference D2 (at 0 -1.85 90) (layer F.Fab)
(effects (font (size 1 1) (thickness 0.15)))
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(effects (font (size 0.508 0.508) (thickness 0.127)))
)
(fp_text value D_Schottky (at 0.1 1.9 90) (layer F.Fab)
(effects (font (size 1 1) (thickness 0.15)))
@ -1311,7 +1319,7 @@
(fp_line (start -1.27 1.27) (end -1.27 3.81) (layer F.SilkS) (width 0.15))
(fp_line (start -1.27 3.81) (end 1.27 3.81) (layer F.SilkS) (width 0.15))
(pad 1 thru_hole rect (at 0 0) (size 2.032 2.032) (drill 1.016) (layers *.Cu *.Mask)
(net 29 "Net-(J1-Pad17)"))
(net 71 +3V3))
(pad 2 thru_hole oval (at 0 2.54) (size 2.032 2.032) (drill 1.016) (layers *.Cu *.Mask)
(net 57 /ENC28J60/VCC_Branch))
(model Pin_Headers.3dshapes/Pin_Header_Straight_1x02.wrl
@ -1956,7 +1964,7 @@
(fp_text reference R10 (at -2.647 -1.778 270) (layer F.SilkS) hide
(effects (font (size 1 1) (thickness 0.15)))
)
(fp_text value 0.2 (at -3.155 0.127) (layer F.SilkS)
(fp_text value 1 (at -3.155 0.127) (layer F.SilkS)
(effects (font (size 0.508 0.508) (thickness 0.127)))
)
(fp_line (start -0.5 0.85) (end 0.5 0.85) (layer F.SilkS) (width 0.15))
@ -2313,7 +2321,7 @@
(pad 1 smd rect (at -2.25 -1.425 180) (size 0.7 1.5) (layers F.Cu F.Paste F.Mask)
(net 67 "Net-(R6-Pad1)"))
(pad 2 smd rect (at 0.75 -1.425 180) (size 0.7 1.5) (layers F.Cu F.Paste F.Mask)
(net 68 "Net-(R7-Pad1)"))
(net 75 "Net-(SW1-Pad2)"))
(pad 3 smd rect (at 2.25 -1.425 180) (size 0.7 1.5) (layers F.Cu F.Paste F.Mask)
(net 66 "Net-(R5-Pad1)"))
(pad "" smd rect (at -3.65 1.425 180) (size 1 0.8) (layers F.Cu F.Paste F.Mask))
@ -2362,11 +2370,11 @@
(pad 1 smd rect (at -3 -1.425 180) (size 0.7 1.5) (layers F.Cu F.Paste F.Mask)
(net 69 "Net-(R8-Pad1)"))
(pad 2 smd rect (at -1.5 -1.425 180) (size 0.7 1.5) (layers F.Cu F.Paste F.Mask)
(net 71 "Net-(SW2-Pad2)"))
(net 68 "Net-(R7-Pad1)"))
(pad 3 smd rect (at 1.5 -1.425 180) (size 0.7 1.5) (layers F.Cu F.Paste F.Mask)
(net 10 /LT1512/LT_BATCHRG))
(pad 4 smd rect (at 3 -1.425 180) (size 0.7 1.5) (layers F.Cu F.Paste F.Mask)
(net 68 "Net-(R7-Pad1)"))
(net 75 "Net-(SW1-Pad2)"))
(pad "" smd rect (at -5.15 1.425 180) (size 1 0.8) (layers F.Cu F.Paste F.Mask))
(pad "" smd rect (at 5.15 1.425 180) (size 1 0.8) (layers F.Cu F.Paste F.Mask))
(pad "" smd rect (at 5.15 -0.775 180) (size 1 0.8) (layers F.Cu F.Paste F.Mask))
@ -2430,8 +2438,7 @@
(fp_line (start -4.1 -3.41) (end 1.91 -3.41) (layer F.SilkS) (width 0.12))
(fp_line (start -1.85 3.35) (end 1.85 3.35) (layer F.Fab) (width 0.15))
(fp_line (start 1.85 -3.35) (end 1.85 3.35) (layer F.Fab) (width 0.15))
(pad 4 smd rect (at 3.15 0 90) (size 2 3.8) (layers F.Cu F.Paste F.Mask)
(net 2 +5V))
(pad 4 smd rect (at 3.15 0 90) (size 2 3.8) (layers F.Cu F.Paste F.Mask))
(pad 2 smd rect (at -3.15 0 90) (size 2 1.5) (layers F.Cu F.Paste F.Mask)
(net 2 +5V))
(pad 3 smd rect (at -3.15 2.3 90) (size 2 1.5) (layers F.Cu F.Paste F.Mask)
@ -2918,6 +2925,45 @@
)
)
(module TO_SOT_Packages_SMD:SOT-223 (layer F.Cu) (tedit 583F3B4E) (tstamp 5CC4C6FB)
(at 213.36 127)
(descr "module CMS SOT223 4 pins")
(tags "CMS SOT")
(path /5CBC4AC4/5CBC4E70)
(attr smd)
(fp_text reference U1 (at 0 -4.5) (layer F.SilkS)
(effects (font (size 1 1) (thickness 0.15)))
)
(fp_text value AP1117 (at 0 4.5) (layer F.Fab)
(effects (font (size 1 1) (thickness 0.15)))
)
(fp_line (start 1.91 3.41) (end 1.91 2.15) (layer F.SilkS) (width 0.12))
(fp_line (start 1.91 -3.41) (end 1.91 -2.15) (layer F.SilkS) (width 0.12))
(fp_line (start 4.4 -3.6) (end -4.4 -3.6) (layer F.CrtYd) (width 0.05))
(fp_line (start 4.4 3.6) (end 4.4 -3.6) (layer F.CrtYd) (width 0.05))
(fp_line (start -4.4 3.6) (end 4.4 3.6) (layer F.CrtYd) (width 0.05))
(fp_line (start -4.4 -3.6) (end -4.4 3.6) (layer F.CrtYd) (width 0.05))
(fp_line (start -1.85 -3.35) (end -1.85 3.35) (layer F.Fab) (width 0.15))
(fp_line (start -1.85 3.41) (end 1.91 3.41) (layer F.SilkS) (width 0.12))
(fp_line (start -1.85 -3.35) (end 1.85 -3.35) (layer F.Fab) (width 0.15))
(fp_line (start -4.1 -3.41) (end 1.91 -3.41) (layer F.SilkS) (width 0.12))
(fp_line (start -1.85 3.35) (end 1.85 3.35) (layer F.Fab) (width 0.15))
(fp_line (start 1.85 -3.35) (end 1.85 3.35) (layer F.Fab) (width 0.15))
(pad 4 smd rect (at 3.15 0) (size 2 3.8) (layers F.Cu F.Paste F.Mask)
(net 72 "Net-(U1-Pad2)"))
(pad 2 smd rect (at -3.15 0) (size 2 1.5) (layers F.Cu F.Paste F.Mask)
(net 72 "Net-(U1-Pad2)"))
(pad 3 smd rect (at -3.15 2.3) (size 2 1.5) (layers F.Cu F.Paste F.Mask)
(net 73 "Net-(U1-Pad3)"))
(pad 1 smd rect (at -3.15 -2.3) (size 2 1.5) (layers F.Cu F.Paste F.Mask)
(net 74 "Net-(U1-Pad1)"))
(model TO_SOT_Packages_SMD.3dshapes/SOT-223.wrl
(at (xyz 0 0 0))
(scale (xyz 0.4 0.4 0.4))
(rotate (xyz 0 0 90))
)
)
(gr_text BATT (at 190.5 66.04) (layer F.SilkS) (tstamp 5CC1A6C9)
(effects (font (size 0.508 0.508) (thickness 0.127)))
)
@ -3224,9 +3270,6 @@
(segment (start 116.4107 83.82) (end 114.965 83.82) (width 1.27) (layer F.Cu) (net 4))
(segment (start 114.965 83.82) (end 92.73 61.585) (width 1.27) (layer F.Cu) (net 4))
(segment (start 92.73 61.585) (end 92.73 59.69) (width 1.27) (layer F.Cu) (net 4))
(segment (start 143.637 121.305) (end 142.6307 121.305) (width 0.254) (layer F.Cu) (net 5))
(segment (start 142.367 121.158) (end 142.4837 121.158) (width 0.254) (layer F.Cu) (net 5))
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(xy 81.28 103.821661) (xy 81.54282 104.214999) (xy 82.004918 104.523763) (xy 82.55 104.632188) (xy 83.095081 104.523764)
(xy 83.434165 104.297195) (xy 83.974018 104.837049) (xy 84.016529 104.900671) (xy 84.268583 105.069088) (xy 84.490852 105.1133)
(xy 84.490853 105.1133) (xy 84.5659 105.128228) (xy 84.640947 105.1133) (xy 114.585257 105.1133) (xy 114.6603 105.128227)
(xy 114.735343 105.1133) (xy 114.735348 105.1133) (xy 114.957617 105.069088) (xy 115.209671 104.900671) (xy 115.252183 104.837047)
(xy 118.051131 102.0381) (xy 175.133 102.0381)
)
)
(filled_polygon

+ 157
- 179
batterycharge_stationdata/pcb/rev2/batterystation.net View File

@ -1,7 +1,7 @@
(export (version D)
(design
(source /home/layoutdev/Desktop/code/documentation_general/Electronics_Projects_2019/batterycharge_stationdata/pcb/rev1/batterystation.sch)
(date "Sun 21 Apr 2019 08:23:35 PM EDT")
(source /home/layoutdev/Desktop/code/documentation_general/Electronics_Projects_2019/batterycharge_stationdata/pcb/rev2/batterystation.sch)
(date "Sun 28 Apr 2019 11:52:20 PM EDT")
(tool "Eeschema 5.0.0-rc2")
(sheet (number 1) (name /) (tstamps /)
(title_block
@ -371,7 +371,7 @@
(sheetpath (names /LT1512/) (tstamps /5CBC6C0A/))
(tstamp 5CBC988F))
(comp (ref R10)
(value 0.2)
(value 1)
(footprint Capacitors_SMD:C_0805_HandSoldering)
(libsource (lib device) (part R))
(sheetpath (names /LT1512/) (tstamps /5CBC6C0A/))
@ -436,13 +436,6 @@
(libsource (lib device) (part R))
(sheetpath (names /LT1512/) (tstamps /5CBC6C0A/))
(tstamp 5CBE4866))
(comp (ref U3)
(value INA169)
(footprint TO_SOT_Packages_SMD:SOT-23-5)
(datasheet http://www.ti.com/lit/ds/symlink/ina138.pdf)
(libsource (lib sensors) (part INA168))
(sheetpath (names /CurrentSense_INA169_1/) (tstamps /5CBE9794/))
(tstamp 5CBE9994))
(comp (ref R14)
(value 1)
(footprint Capacitors_SMD:C_0805_HandSoldering)
@ -455,13 +448,12 @@
(libsource (lib device) (part R))
(sheetpath (names /CurrentSense_INA169_1/) (tstamps /5CBE9794/))
(tstamp 5CBEA23D))
(comp (ref U4)
(value INA169)
(comp (ref P21)
(value INA168/169)
(footprint TO_SOT_Packages_SMD:SOT-23-5)
(datasheet http://www.ti.com/lit/ds/symlink/ina138.pdf)
(libsource (lib sensors) (part INA168))
(sheetpath (names /sheet5CBEAB48/) (tstamps /5CBEAB48/))
(tstamp 5CBE9994))
(libsource (lib conn) (part CONN_01X05))
(sheetpath (names /CurrentSense_INA169_1/) (tstamps /5CBE9794/))
(tstamp 5CC67A4E))
(comp (ref R16)
(value 1)
(footprint Capacitors_SMD:C_0805_HandSoldering)
@ -474,13 +466,12 @@
(libsource (lib device) (part R))
(sheetpath (names /sheet5CBEAB48/) (tstamps /5CBEAB48/))
(tstamp 5CBEA23D))
(comp (ref U5)
(value INA169)
(comp (ref P22)
(value INA168/169)
(footprint TO_SOT_Packages_SMD:SOT-23-5)
(datasheet http://www.ti.com/lit/ds/symlink/ina138.pdf)
(libsource (lib sensors) (part INA168))
(sheetpath (names /sheet5CBEAC38/) (tstamps /5CBEAC38/))
(tstamp 5CBE9994))
(libsource (lib conn) (part CONN_01X05))
(sheetpath (names /sheet5CBEAB48/) (tstamps /5CBEAB48/))
(tstamp 5CC67A4E))
(comp (ref R18)
(value 1)
(footprint Capacitors_SMD:C_0805_HandSoldering)
@ -492,7 +483,13 @@
(footprint Capacitors_SMD:C_0805_HandSoldering)
(libsource (lib device) (part R))
(sheetpath (names /sheet5CBEAC38/) (tstamps /5CBEAC38/))
(tstamp 5CBEA23D)))
(tstamp 5CBEA23D))
(comp (ref P23)
(value INA168/169)
(footprint TO_SOT_Packages_SMD:SOT-23-5)
(libsource (lib conn) (part CONN_01X05))
(sheetpath (names /sheet5CBEAC38/) (tstamps /5CBEAC38/))
(tstamp 5CC67A4E)))
(libparts
(libpart (lib conn) (part BARREL_JACK)
(description "DC Barrel Jack")
@ -758,23 +755,6 @@
(pin (num 1) (name ADJ) (type input))
(pin (num 2) (name OUT) (type power_out))
(pin (num 3) (name IN) (type input))))
(libpart (lib sensors) (part INA138)
(aliases
(alias INA168))
(description "Unipolar high-side current shunt monitor, 36V common mode")
(docs http://www.ti.com/lit/ds/symlink/ina138.pdf)
(footprints
(fp SOT-23-*))
(fields
(field (name Reference) U)
(field (name Value) INA138)
(field (name Footprint) TO_SOT_Packages_SMD:SOT-23-5))
(pins
(pin (num 1) (name OUT) (type output))
(pin (num 2) (name GND) (type power_in))
(pin (num 3) (name V+) (type power_in))
(pin (num 4) (name +IN) (type input))
(pin (num 5) (name -IN) (type input))))
(libpart (lib switches) (part SW_DPDT_x2)
(description "Switch, dual pole double throw, separate symbols")
(fields
@ -843,8 +823,6 @@
(uri /usr/share/kicad/library/pspice.lib))
(library (logical regul)
(uri /usr/share/kicad/library/regul.lib))
(library (logical sensors)
(uri /usr/share/kicad/library/sensors.lib))
(library (logical switches)
(uri /usr/share/kicad/library/switches.lib))
(library (logical w_connectors)
@ -854,9 +832,9 @@
(node (ref J1) (pin 17))
(node (ref P3) (pin 1)))
(net (code 2) (name /NANO_CS)
(node (ref J1) (pin 13))
(node (ref P16) (pin 4))
(node (ref P15) (pin 8))
(node (ref P16) (pin 4)))
(node (ref J1) (pin 13)))
(net (code 3) (name "Net-(J1-Pad23)")
(node (ref J1) (pin 23))
(node (ref P1) (pin 4)))
@ -870,43 +848,43 @@
(node (ref P1) (pin 1))
(node (ref J1) (pin 26)))
(net (code 7) (name "Net-(J1-Pad22)")
(node (ref J1) (pin 22))
(node (ref P1) (pin 5)))
(node (ref P1) (pin 5))
(node (ref J1) (pin 22)))
(net (code 8) (name "Net-(J1-Pad18)")
(node (ref P2) (pin 1))
(node (ref J1) (pin 18)))
(net (code 9) (name "Net-(J1-Pad28)")
(node (ref J1) (pin 28)))
(net (code 10) (name "Net-(J1-Pad19)")
(node (ref J1) (pin 19))
(node (ref P1) (pin 8)))
(node (ref P1) (pin 8))
(node (ref J1) (pin 19)))
(net (code 11) (name +5V)
(node (ref C3) (pin 1))
(node (ref P14) (pin 1))
(node (ref C6) (pin 1))
(node (ref R3) (pin 1))
(node (ref U2) (pin 2))
(node (ref C5) (pin 1))
(node (ref P10) (pin 5))
(node (ref U5) (pin 3))
(node (ref P14) (pin 1))
(node (ref P11) (pin 4))
(node (ref C1) (pin 1))
(node (ref C3) (pin 1))
(node (ref R2) (pin 1))
(node (ref P11) (pin 4))
(node (ref P22) (pin 5))
(node (ref P23) (pin 5))
(node (ref J1) (pin 27))
(node (ref C6) (pin 1))
(node (ref L1) (pin 1))
(node (ref P19) (pin 5))
(node (ref C5) (pin 1))
(node (ref U2) (pin 2))
(node (ref R3) (pin 1))
(node (ref U3) (pin 3))
(node (ref U4) (pin 3))
(node (ref J1) (pin 27)))
(node (ref P21) (pin 5)))
(net (code 12) (name "Net-(J1-Pad7)")
(node (ref J1) (pin 7)))
(net (code 13) (name /sheet5CBEAC38/LOADIN)
(node (ref R18) (pin 1))
(node (ref P6) (pin 2))
(node (ref U5) (pin 4)))
(node (ref R18) (pin 1))
(node (ref P23) (pin 3)))
(net (code 14) (name /sheet5CBEAC38/LOADOUT)
(node (ref P6) (pin 3))
(node (ref R18) (pin 2))
(node (ref U5) (pin 5)))
(node (ref P23) (pin 4))
(node (ref P6) (pin 3)))
(net (code 15) (name "Net-(J1-Pad1)")
(node (ref J1) (pin 1)))
(net (code 16) (name "Net-(J1-Pad2)")
@ -914,46 +892,46 @@
(net (code 17) (name "Net-(J1-Pad3)")
(node (ref J1) (pin 3)))
(net (code 18) (name GND)
(node (ref U3) (pin 2))
(node (ref P17) (pin 4))
(node (ref P16) (pin 2))
(node (ref P15) (pin 9))
(node (ref R17) (pin 2))
(node (ref P18) (pin 2))
(node (ref P16) (pin 12))
(node (ref P18) (pin 1))
(node (ref P11) (pin 1))
(node (ref P11) (pin 2))
(node (ref P7) (pin 1))
(node (ref C3) (pin 2))
(node (ref U4) (pin 2))
(node (ref C6) (pin 2))
(node (ref P7) (pin 1))
(node (ref P19) (pin 7))
(node (ref C9) (pin 2))
(node (ref C4) (pin 2))
(node (ref C5) (pin 2))
(node (ref J1) (pin 4))
(node (ref C10) (pin 2))
(node (ref R13) (pin 2))
(node (ref P11) (pin 2))
(node (ref R10) (pin 2))
(node (ref P19) (pin 7))
(node (ref P19) (pin 6))
(node (ref C6) (pin 2))
(node (ref J1) (pin 29))
(node (ref P7) (pin 3))
(node (ref P16) (pin 12))
(node (ref R4) (pin 2))
(node (ref CON1) (pin 3))
(node (ref CON1) (pin 2))
(node (ref P8) (pin 1))
(node (ref R15) (pin 2))
(node (ref P17) (pin 3))
(node (ref R4) (pin 2))
(node (ref R12) (pin 1))
(node (ref R1) (pin 2))
(node (ref P18) (pin 2))
(node (ref P18) (pin 1))
(node (ref P17) (pin 4))
(node (ref P8) (pin 3))
(node (ref P8) (pin 1))
(node (ref P16) (pin 2))
(node (ref P15) (pin 9))
(node (ref R13) (pin 2))
(node (ref P11) (pin 1))
(node (ref C10) (pin 2))
(node (ref C5) (pin 2))
(node (ref C4) (pin 2))
(node (ref P10) (pin 2))
(node (ref C2) (pin 2))
(node (ref U5) (pin 2))
(node (ref P23) (pin 2))
(node (ref R17) (pin 2))
(node (ref C1) (pin 2))
(node (ref C2) (pin 2))
(node (ref J1) (pin 4))
(node (ref R19) (pin 2))
(node (ref P7) (pin 3))
(node (ref P21) (pin 2))
(node (ref TC1) (pin 2))
(node (ref P8) (pin 3)))
(node (ref R12) (pin 1))
(node (ref J1) (pin 29))
(node (ref P22) (pin 2))
(node (ref R15) (pin 2))
(node (ref R1) (pin 2)))
(net (code 19) (name "Net-(J1-Pad5)")
(node (ref J1) (pin 5)))
(net (code 20) (name "Net-(J1-Pad6)")
@ -965,8 +943,8 @@
(net (code 23) (name "Net-(J1-Pad10)")
(node (ref J1) (pin 10)))
(net (code 24) (name "Net-(J1-Pad20)")
(node (ref P1) (pin 7))
(node (ref J1) (pin 20)))
(node (ref J1) (pin 20))
(node (ref P1) (pin 7)))
(net (code 25) (name "Net-(J1-Pad30)")
(node (ref J1) (pin 30)))
(net (code 26) (name "Net-(J1-Pad11)")
@ -980,11 +958,11 @@
(net (code 29) (name /LT1512/LT_FloatVoltage)
(node (ref R7) (pin 2))
(node (ref P19) (pin 2))
(node (ref R6) (pin 2))
(node (ref P20) (pin 2))
(node (ref R5) (pin 2))
(node (ref R6) (pin 2))
(node (ref R13) (pin 1))
(node (ref R9) (pin 1)))
(node (ref R9) (pin 2))
(node (ref R5) (pin 2)))
(net (code 30) (name /NANO_MOSI)
(node (ref J1) (pin 14))
(node (ref P15) (pin 6))
@ -994,156 +972,156 @@
(node (ref R10) (pin 1))
(node (ref L2) (pin 2)))
(net (code 32) (name /NANO_MISO)
(node (ref J1) (pin 15))
(node (ref P11) (pin 7))
(node (ref P15) (pin 3))
(node (ref P16) (pin 7)))
(node (ref P11) (pin 7))
(node (ref P16) (pin 7))
(node (ref J1) (pin 15)))
(net (code 33) (name /MAX_CS)
(node (ref P11) (pin 6))
(node (ref J1) (pin 12)))
(node (ref J1) (pin 12))
(node (ref P11) (pin 6)))
(net (code 34) (name /LT1512/LT_BATCHRG)
(node (ref P8) (pin 4))
(node (ref C10) (pin 1))
(node (ref P8) (pin 2))
(node (ref SW2) (pin 3))
(node (ref D2) (pin 1))
(node (ref P8) (pin 2)))
(node (ref P8) (pin 4))
(node (ref C10) (pin 1)))
(net (code 35) (name /STC4054_Liion_Charge/BAT_LIION_CHRG)
(node (ref C2) (pin 1))
(node (ref P7) (pin 4))
(node (ref P10) (pin 3))
(node (ref P7) (pin 2)))
(node (ref P7) (pin 2))
(node (ref P7) (pin 4))
(node (ref C2) (pin 1)))
(net (code 36) (name "Net-(P6-Pad4)")
(node (ref P6) (pin 4)))
(net (code 37) (name /NANO_SCK)
(node (ref P11) (pin 5))
(node (ref J1) (pin 16))
(node (ref P16) (pin 5))
(node (ref J1) (pin 16))
(node (ref P15) (pin 5)))
(net (code 38) (name /sheet5CBEAB48/LOADOUT)
(node (ref P5) (pin 3))
(node (ref R16) (pin 2))
(node (ref U4) (pin 5)))
(node (ref P22) (pin 4))
(node (ref R16) (pin 2)))
(net (code 39) (name /CurrentSense_INA169_1/LOADIN)
(node (ref U3) (pin 4))
(node (ref P4) (pin 2))
(node (ref P21) (pin 3))
(node (ref R14) (pin 1)))
(net (code 40) (name /CurrentSense_INA169_1/LOADOUT)
(node (ref P21) (pin 4))
(node (ref R14) (pin 2))
(node (ref U3) (pin 5))
(node (ref P4) (pin 3)))
(net (code 41) (name "Net-(P4-Pad4)")
(node (ref P4) (pin 4)))
(net (code 42) (name /CurrentSense_INA169_1/CurrentOUT)
(node (ref P21) (pin 1))
(node (ref P4) (pin 1))
(node (ref R15) (pin 1))
(node (ref U3) (pin 1)))
(node (ref R15) (pin 1)))
(net (code 43) (name /sheet5CBEAB48/CurrentOUT)
(node (ref U4) (pin 1))
(node (ref R17) (pin 1))
(node (ref P5) (pin 1)))
(node (ref P5) (pin 1))
(node (ref P22) (pin 1))
(node (ref R17) (pin 1)))
(net (code 44) (name /sheet5CBEAB48/LOADIN)
(node (ref P5) (pin 2))
(node (ref R16) (pin 1))
(node (ref U4) (pin 4)))
(node (ref P22) (pin 3))
(node (ref R16) (pin 1)))
(net (code 45) (name "Net-(P5-Pad4)")
(node (ref P5) (pin 4)))
(net (code 46) (name /sheet5CBEAC38/CurrentOUT)
(node (ref R19) (pin 1))
(node (ref U5) (pin 1))
(node (ref P6) (pin 1)))
(node (ref P23) (pin 1))
(node (ref P6) (pin 1))
(node (ref R19) (pin 1)))
(net (code 47) (name /STC4054_Liion_Charge/CHRG)
(node (ref D1) (pin 1))
(node (ref P10) (pin 1)))
(node (ref P10) (pin 1))
(node (ref D1) (pin 1)))
(net (code 48) (name /STC4054_Liion_Charge/PROG)
(node (ref R1) (pin 1))
(node (ref P9) (pin 1))
(node (ref P10) (pin 4))
(node (ref R1) (pin 1)))
(node (ref P10) (pin 4)))
(net (code 49) (name "Net-(D1-Pad2)")
(node (ref D1) (pin 2))
(node (ref R2) (pin 2)))
(node (ref R2) (pin 2))
(node (ref D1) (pin 2)))
(net (code 51) (name /MAX6675/NC)
(node (ref P11) (pin 8))
(node (ref P12) (pin 1)))
(node (ref P12) (pin 1))
(node (ref P11) (pin 8)))
(net (code 52) (name /MAX6675/T+)
(node (ref TC1) (pin 1))
(node (ref P11) (pin 3)))
(node (ref P11) (pin 3))
(node (ref TC1) (pin 1)))
(net (code 53) (name +3V3)
(node (ref P13) (pin 1)))
(net (code 54) (name /ENC28J60/VCC_Branch)
(node (ref P16) (pin 11))
(node (ref P15) (pin 10))
(node (ref P13) (pin 2))
(node (ref P14) (pin 2)))
(node (ref P14) (pin 2))
(node (ref P16) (pin 11))
(node (ref P15) (pin 10)))
(net (code 55) (name /ENC28J60/WOL)
(node (ref P16) (pin 8))
(node (ref P15) (pin 4)))
(net (code 56) (name /ENC28J60/Q3)
(node (ref P16) (pin 1)))
(net (code 57) (name /ENC28J60/RSTENC)
(node (ref P16) (pin 3))
(node (ref P15) (pin 7)))
(node (ref P15) (pin 7))
(node (ref P16) (pin 3)))
(net (code 58) (name /ENC28J60/CLKOUT)
(node (ref P16) (pin 10))
(node (ref P15) (pin 2)))
(node (ref P15) (pin 2))
(node (ref P16) (pin 10)))
(net (code 59) (name /ENC28J60/INT)
(node (ref P16) (pin 9))
(node (ref P15) (pin 1)))
(node (ref P15) (pin 1))
(node (ref P16) (pin 9)))
(net (code 60) (name /BatteryChargerPower/+15.5V)
(node (ref P18) (pin 3))
(node (ref P18) (pin 4)))
(net (code 61) (name "Net-(U1-Pad1)")
(node (ref U1) (pin 1)))
(net (code 62) (name +12V)
(node (ref P18) (pin 4))
(node (ref P18) (pin 3)))
(net (code 61) (name +12V)
(node (ref CON1) (pin 1))
(node (ref P17) (pin 1))
(node (ref F1) (pin 1))
(node (ref P17) (pin 2)))
(net (code 63) (name "Net-(R3-Pad2)")
(node (ref R3) (pin 2))
(node (ref P17) (pin 2))
(node (ref P17) (pin 1)))
(net (code 62) (name "Net-(R3-Pad2)")
(node (ref R4) (pin 1))
(node (ref U2) (pin 1)))
(net (code 64) (name "Net-(C4-Pad1)")
(node (ref U2) (pin 3))
(node (ref U2) (pin 1))
(node (ref R3) (pin 2)))
(net (code 63) (name "Net-(C4-Pad1)")
(node (ref C4) (pin 1))
(node (ref U2) (pin 3))
(node (ref F1) (pin 2)))
(net (code 65) (name "Net-(U1-Pad2)")
(net (code 64) (name "Net-(U1-Pad2)")
(node (ref U1) (pin 4))
(node (ref U1) (pin 2)))
(net (code 66) (name "Net-(U1-Pad3)")
(net (code 65) (name "Net-(U1-Pad3)")
(node (ref U1) (pin 3)))
(net (code 66) (name "Net-(U1-Pad1)")
(node (ref U1) (pin 1)))
(net (code 67) (name "Net-(R5-Pad1)")
(node (ref R5) (pin 1))
(node (ref SW1) (pin 3)))
(net (code 68) (name "Net-(R6-Pad1)")
(node (ref R6) (pin 1))
(node (ref SW1) (pin 1)))
(net (code 69) (name "Net-(R7-Pad1)")
(node (ref SW2) (pin 4))
(node (ref SW1) (pin 3))
(node (ref R5) (pin 1)))
(net (code 68) (name "Net-(R7-Pad1)")
(node (ref R7) (pin 1))
(node (ref SW2) (pin 2)))
(net (code 69) (name "Net-(R6-Pad1)")
(node (ref SW1) (pin 1))
(node (ref R6) (pin 1)))
(net (code 70) (name "Net-(SW1-Pad2)")
(node (ref SW1) (pin 2))
(node (ref R7) (pin 1)))
(net (code 70) (name "Net-(R8-Pad2)")
(node (ref SW2) (pin 4)))
(net (code 71) (name "Net-(R8-Pad2)")
(node (ref R8) (pin 2))
(node (ref R9) (pin 2)))
(net (code 71) (name "Net-(R8-Pad1)")
(node (ref R8) (pin 1))
(node (ref SW2) (pin 1)))
(net (code 72) (name "Net-(SW2-Pad2)")
(node (ref SW2) (pin 2)))
(node (ref R9) (pin 1)))
(net (code 72) (name "Net-(R8-Pad1)")
(node (ref SW2) (pin 1))
(node (ref R8) (pin 1)))
(net (code 73) (name /LT1512/I_Feedback)
(node (ref R11) (pin 1))
(node (ref P19) (pin 3))
(node (ref C9) (pin 1))
(node (ref P19) (pin 3)))
(node (ref R11) (pin 1)))
(net (code 74) (name /LT1512/Vsw)
(node (ref L1) (pin 2))
(node (ref P19) (pin 8))
(node (ref C7) (pin 1)))
(net (code 75) (name "Net-(C7-Pad2)")
(node (ref L2) (pin 1))
(node (ref C7) (pin 2))
(node (ref D2) (pin 2)))
(node (ref D2) (pin 2))
(node (ref L2) (pin 1)))
(net (code 76) (name "Net-(C8-Pad1)")
(node (ref R12) (pin 2))
(node (ref C8) (pin 1)))
(node (ref C8) (pin 1))
(node (ref R12) (pin 2)))
(net (code 77) (name /LT1512/Vcomp)
(node (ref P19) (pin 1))
(node (ref C8) (pin 2)))))
(node (ref C8) (pin 2))
(node (ref P19) (pin 1)))))

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