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60 lines
5.1 KiB
60 lines
5.1 KiB
\documentclass[11pt]{article}
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%Gummi|065|=)
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\usepackage{graphicx}
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\usepackage{caption}
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\title{\textbf{Sony PVM 14M4U Repair}}
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\author{Steak Electronics}
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\date{}
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\begin{document}
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\maketitle
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\includegraphics[scale=0.3]{../pics/DSCN1101.JPG}
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\captionof{figure}{Barely User Service-able!}
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\section{Start}
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Video 1105.webm shows the problem. Lines moving both vertically (obvious) and horizontally (less obvious, looks diagnolly).
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The second problem, which was more of a problem at the start, was disassembly, and then putting it in a way that it could be repaired. Video from botnet Sony PVM-8041Q Monitor Teardown and Repair-iyJDam0blYA) Shows a repair of a smaller 10 inch model, and you can see, the user is able to easily access parts of the board to repair. However, the 14 inch models are not nearly as simple to access. The board with all the processing on it (the A board), is on the bottom of the chassis, and to take that out... well video 1104.webm shows what I had to do to get access to the board, while it's powered on.
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\section{CAUTION}
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The tube is extremely damgerous, and I get nervous anytime I go near it. Do NOT try this if you aren't careful. There is also 600V rails on the bottom of board A where the hi voltage (read flyback) transformer is. The only thing in our favor, is that there IS a service manual with some explanations of where everything is. The problem, as I already mentioned, is that actually servicing this device is near impossible.
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\section{Repair}
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At first I suspected capacitors had gone bad - due to the failure mode. When it originally failed, it had been working, then suddenly failed. I used an ESR meter but was unable to find any bad caps. This ESR meter is untested, so it's either that there are no bad caps, the bad caps have failed in a way besides high ESR, or that the esr meter doesn't actually work.
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I poked around a bit, but after a few minutes, remembered that voltages should always be checked somewhere early in the repair. Lucky for me, a -15v voltage is showing -25 volts. It being a negative voltage (in my limited knowledge) points to it being for an op amp, and op amps that don't have the right voltage might fail the H and V sync. I will try to fix that and hope there is no other damage.
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\includegraphics[scale=0.3]{../pics/DSCN1106.JPG}
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\captionof{figure}{The Rail is listed as -15V...}
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\includegraphics[scale=0.3]{../pics/DSCN1107.JPG}
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\captionof{figure}{Fault!}
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I looked around, and the output from the PWM is fed into a transformer, where it's rectified into a number of different voltages. The service manual tells all of this.
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\includegraphics[scale=0.6]{../pics/powerboardschematicblockdiagram.jpg}
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\captionof{figure}{PWM to Transformer to Zener}
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It appears that the -15V rail (as well as the +7V rail, both have voltages slightly off. I thought at first, the diodes from the block diagram were zeners (being backwards) but it looks like instead, the problem is before the transformer. I'll have to delve a little deeper to see what is giving an incorrect value.
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\vspace{0.2in}
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\LARGE \textbf{Further Progress} \normalsize
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I did some more work on this, but was unable to determine the fault. I know that the fault is before the transformer, but I can't figure out which component has failed. There are not many electrolytic caps before the transformer, and I don't have equipment to check capacitance of other caps. The rail that is marked as 110V before the transformer reads 130, which 'might' be acceptable (my meter is also not true RMS). 110V would refer to Japan's 110V, and for it to be higher in US is expected. Add that to my non true RMS meter, and the error is not glaringly bad. On the other hand, the -22 Volts on the (spec'd) -15V rail definitely is out of spec. I did try a few things, such as isolating the Mains input (i.e. cutting traces on a few spots, and caps) before it entered into the main Rectifier, but I did not find anything conclusive.
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\vspace{0.2in}
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What I know is that there are two rails that are off, the 7V and -15V rails. The 7V rail doesn't appear to be used. I've decided to add in an additional -15V regulator using an LM337, to output 1.5A of -15V. I tried adding another cap on C629, the one of two electrolytics on the -15V rail, but no difference. There are two paths the -15V rail takes in from the mains. One is from the PWM pin B, which has a resistor divider go to S and then down to the pin of the transformer for -15V. One of these resistors must be underspec.
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\vspace{0.2in}
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\begin{center}
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\includegraphics[scale=0.6]{../pics/15vrail.jpg}
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\captionof{figure}{-15V Rail}
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\end{center}
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R605 Measures 380, which may be right (due to it being on board when measuring. it IS close). R604 is .4K (390). Supposed to be 1.2K. But, measuring on board... R607 is .4K again. Seems measuring these in circuit is a losing game. C616 is not a short. R610 is 8.1K. Seems high. It's value should be no higher than 2.2K... Looks like this is a schematic error, as R608 and R609 are the same value resistors and both are similar readings. R610 is in spec. About all I can think, is pulling R604, R605, and R607 and measuring them. If they are in spec, I'm out of ideas.
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\end{document}
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